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Old 01-23-2009, 02:35 PM
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crimespree crimespree is offline
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Location: Australia, Brisbane
 
Join Date: Nov 2007
Posts: 250
Mein Auto: e39 530i M, e30 project
only mig welding
i wont be welding the roof directly as everything i have heard is that it will warp the roof, i will just weld up the panel so there are no rust holes the grind off and excess.
you can easily screw the roof panel back into place using a heap of tiny 3mm nuts and bolts and some precision drillling (see above pics), i have the panel sitting perfectly flush as it was originally, I will then seal up the gap using sikaflex, it will just look like the sunroof is closed, I cannot see any other way to do it nicely, welding the panel in place is way too nasty
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