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Old 02-19-2013, 08:45 AM
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bluebee bluebee is offline
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Location: San Jose, California
 
Join Date: Mar 2008
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Mein Auto: 02 BMW 525i M54 auto 130K
ABS control module harness location & sensor DMM test pinout for older E39s

This post just now by Flybot from this thread is a fantastic wealth of information for those with the older E39s such as Flybot's 1998 528.

Quote:
Originally Posted by Flybot View Post
One month follow up on the intermittent ABS/ASC light.

I was initially getting the two mentioned lights and they would go out either at random, or sometimes if I turned the wheel from lock to lock. This degraded in to the transmission not automatically shifting in to 3 or 4. If this happens, you can manually shift up by clicking the shifter from D to 3. Down shifting is still automatic. Anyway, I thought initially it was the steering angle sensor because it could sometimes get it to go away by turning the wheel. I wanted to do the diode check on the wheel speed sensors using Bluebees thread http://www.bimmerfest.com/forums/sho...1&postcount=48 but I have the older ABS System ('98 528) and the pin outs don't match up. I found this thread with the pin outs for the older ABS system: http://www.m3forum.net/m3forum/showthread.php?t=341672

Anyway, I changed out the left front sensor, which was literally crumbling apart. When tested, I got zero volts on the diode test and 3k ohms. It was supposed to be .5-2M ohms, according to the M3 thread. I cut the cable of the old sensor to do some further investigation and found that it had a small cut in the outer black insulation. The inner yellow/red wires were crumbling apart just touching them, and the copper was actually green from corrosion.

So as with all intermittent issues, it is fixed- until it isn't. The left front sensor was without a doubt bad, and I haven't had any errors since changing it out. I still don't see how the one sensor went from ABS/ASC error to then later include the transmission. I'm keeping my fingers crossed.

This wheel speed sensor clearly gave its all and will receive full honors as it is laid to rest in the trash can.

Wires corroded 6" from the end of the sensor cable?


Crappy pic showing the wheel sensor and not showing the two bolt holes for attachment because they crumbled apart when removed??
Here is the pertinent information from Flybot's m3forum.net reference:
- The definitive guide to self diagnosing your ABS/ASC light.

Quote:
Originally Posted by [URL="http://www.m3forum.net/m3forum/member.php?u=83609"
WRXEATR[/URL]]
yes, 97, BG93 build date 10/96


Look familiar?

If you're like me, one of your biggest pet peeves is a Christmas tree dash. Some people don't mind trouble lights on; I am not one of those. I cant stand the feeling that something is wrong with my car.

A BMW dealer will quote you anywhere between 1-2 hours of diagnoses charges (@ ~$120.00/hr) to read your ABS/ASC faults for you. If you are all about saving money, and learning something at the same time, you may find this useful. I will show you how to find the faults in your ABS/ASC system using a simple multimeter without being at the mercy of the dealer.

To start off, download the proper ETM for the year of your vehicle from TIS online. In this you will find the proper pin out info for your year. Use this link:

http://www.bmwtechinfo.com/etm/data/e36/e36_97.pdf

Change the year in the above link to match your vehicle. Example: if you are working on a '99 change it to: "http://www.bmwtechinfo.com/etm/data/e36/e36_99.pdf"

You will need to remove your glovebox to access your ABS/ASC computer connector. Here they are:

Computer:



Connector:



Here is how the pin numbers are laid out in the connector:



I ignored the assignments off to the left, they're wrong as far as my '97 was concerned. Use the ETM you downloaded for the proper pin assignments for your vehicle.

For a '97 we refer to the following assignments for reference:



Some of the most common things that will cause an ABS fault in your system are amongst the following:

1. A faulty wheel speed sensor
2. A bad ABS relay
3. A bad pedal travel sensor
4. A stuck/clogged solenoid valve
5. A faulty ABS pump motor
6. A bad brake light switch

Testing your wheel speed sensors.

Perform all of these tests with the ignition in position 3.

Our cars use Variable Reluctance type wheel speed sensors. In the tip of the WSS is a magnet and a coil that produces an AC voltage proportionate to the rotational speed of the wheel. This signal is sent to your ABS computer where it uses it to monitor the speed of your wheel rotation to decide when to activate/deactivate the ABS solenoids.

Test the sensor for proper resistance:

The specification for resistance of the sensors per BMW is between .5 -2 Ohms. Test this by identifying the proper pins in your connector that apply to that sensor. Let's use the rear Right for example. Using the above pinouts we see that pins 10, 45 are the 2 pins for the sensor. To measure the resistance over the WSS, apply your black multimeter probe to pin 10 and the red on pin 45. With your multimeter set on ohms you will get a reading. Do this on all 4 sensors. If the sensor is out of spec for resistance, replace it.


Test the sensor for proper function:

With your multimeter set to read AC volts, remove the wheel, then unplug the sensor from the harness. Probe the + pin in the connector on the harness side with red, and the ground pin with the black and spin the wheel. You should see your voltage produced increase with speed of the rotating wheel. Do this for all 4 sensors. If the voltage is not consistent with wheel speed replace the sensor.


Verify proper power supply to the ABS computer.

The ABS computer gets numerous 12V inputs from different areas all pretty much through the ABS relays/fuses. Using your multimeter set to DC volts, connect your black probe to pin #1 on your connector and leave it there while you perform the following tests. Referring again to the above pinouts, we see that we should have a 12V supply to the ABS/ASC computer at pins: 3,16,33,35,51 with the ignition in pos. 3. Using your red multimeter probe, touch all of these (may be different for your year) pins and verify that there is voltage there. If there is not, you have a bad power protection relay (stuck open) and/or fuses, and your ABS computer is not getting power. Make sure that your ABS computer is getting power by checking all the necessary pins for 12V. Your actual voltage will vary but it should be close to the measured static voltage of your battery which is close to 12V but could be as low as 11 or more in some cases depending on your battery. A voltage below 7 volts will trigger a fault code and turn your ABS/ASC light(s) on.



Test your ABS power protection relay.

Your abs power protection relay is an internally fused relay that is designed to blow and open when subjected to over voltage protecting your ABS computer from damage. If the relay is bad you will not have any power at the pinouts outlined above in the 12V power tests. If you do not have power in the previous test at the specified pins, this relay has tripped. If this is the case, remove the relay, and test the pins again; you should have full power everywhere with the relay removed. If you have power again after removing the relay; replace it.

Here it is:



Some more in depth testing info:

The way this relay works is; when power is applied over pins 85, and 86 you energize the coil magnet and it closes the relay. The closing of the relay is what completes the circuit and allows current to flow through it.

Make sure the diode in the relay works. A diode is a one way valve for electricity; only letting it flow one direction. Put your multimeter on resistance. Put the red terminal on pin 30a, and the black on 30. You should see a resistance reading between 50-100 Ohms. Now reverse your probes, putting the black probe on pole 30a and red on 30, you should now see infinite resistance. If neither of the above cases is false, the diode is bad and warrants replacing the relay entirely.

Test the continuity of the inner circuitry. Before energizing the relay, put your multimeter on continuity test. Red on pin 30 and black on 87a, you should register contact and hear a beep and/or signal that your multimeter makes to signal continuity.

Power up your relay by adding 12v across pins 85/86. you should hear a click. If so, the circuits are closed. Verify that they work by testing again for continuity, this time red on 87, black on 30. 87a no longer applies when energized because it becomes disconnected when the relay closes.


Test your ABS pump inlet/outlet solenoids.

Do this with your ignition in pos. 3. Our ABS systems are 4 circuit systems. Each hydraulic circuit to each wheel has 2 solenoids. 1 to modulate inlet pressure and 1 to modulate outlet pressure. Referring to your proper pin out, select which valve you want to test. Example, lets pick the inlet valve from the rear right. According to the above pinout, the pin to control it is pin #39. Set your multimeter to measure resistance. Connect your black probe to ground (pin 1 or any other ground pin) and the red one to pin 39. Specs for resistance for the valves are:

Inlet: 2-9 Ohms
Outlet: 2-7 Ohms

anything out of spec is likely a stock/clogged solenoid and would warrant a replacement abs pump.


Test your brake light switch

With multimeter set on DC volts, probe pin 1 with black, and 32 with red. Push your brake pedal. With the brake pedal pushed, you should have 11+ volts displayed. With the pedal at rest with no pressure you should have 0 volts.

Test your hydro pump motor for operation.

Do this with accy pos. 3 on. Measure the resistance between the 2 ABS pump sensor signals; pins 49, 50 in this case. BMW spec is 10-40 Ohms for the connection. Out of spec means new ABS unit. Within spec = continue reading. If resistance checks out, go to your fuse box and pull your abs pump motor relay. Its the 5 pole relay, not 6 pole. Jump the always hot pole to your pump supply line. (ID this by looking at the diagram on the side of the relay.) You should hear the pump start up, if not, its nad.
Note in post #50 of that thread, the following potential correction:
Quote:
Originally Posted by hencini
> Originally Posted by WRXEATR
> The specification for resistance of the sensors per BMW is between .5 -2 Ohms.
Just FYI, these specs are NOT right. Wheel speed sensors should be around ~1000. On the relay, I got ~1.7Mohms on the first (red 30a/black 30) test and nothing/open on the second (red 30/black 30a).
EDIT: I received the following related PM, which I include here to leverage, as always, the answers to all who follow:
Quote:
I have recently bought BMW 1998 740iL Sedan E38. I have problems with ABS Module & Wheel Sensor. I read your post http://www.bimmerfest.com/forums/sho...1&postcount=48 but I have different ABS Connector it has 15 holes. Where can I find which hole are for which wheel sensor? I don't know which connector should I test. one connected to ABS? or one behind glove box (ABS/ASC computer connector) describe in http://www.bimmerfest.com/forums/sho...&postcount=645. My model is E38 I hope if I will take glove box out it wont turn out there are different connections.

here is how my connector looks like:
My answer was as follows:
Quote:
I think everything you need is already in the referenced thread.
Remember, 200,000 people (views anyway) have visited that thread, and there are about 650 posts - all containing great information and lots of photos and diagrams.
So - by now - almost all the possible questions have been asked and answered already.
For example, this is the same 15-pin connector you have which was already shown long ago in post #498
http://www.bimmerfest.com/forums/sho...&postcount=498


But more importantly, you should scroll to post #333 which shows in detail the right connectors for your style of ABS control module setup:
http://www.bimmerfest.com/forums/sho...&postcount=333



More information is in post 341
http://www.bimmerfest.com/forums/sho...&postcount=341

And, more information is in the next half dozen posts after that.

Hope this helps but it's best to post your question to the forum and not in a PM simply because that will help others also.
Good luck.
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Each repair should invariably add to our knowledge base by the process of inexorable incrementalism.
Your job, in return, is to read the suggested threads, where the best people will always add value to those threads, either by pictures or by descriptions, so the next person with the same problem stands on your shoulders.
See also: E39 Bestlinks & How to easily find what you need

Last edited by bluebee; 02-20-2013 at 11:39 PM. Reason: Attached and combined pdfs and pics for posterity
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