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E39 (1997 - 2003)
The BMW 5-Series (E39 chassis) was introduced in the United States as a 1997 model year car and lasted until the 2004 when the E60 chassis was released. The United States saw several variations including the 525i, 528i, 530i and 540i. -- View the E39 Wiki |
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#1
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Well, I did my VANOS this past Saturday. My alternator needed to be replaced, and I took out the fan and fan shroud for easier access. So I decided to do the VANOS, because the beisan kit has been sitting on the shelf for half a year now!
The alternator job was very easy. For the VANOS, the hardest part for me was to open up the valve cover, because the gasket was so plasticized . But I kept at it for about 10 minutes and it finally gave way. And the sight of the camshaft and the timing chain was truly beautiful. Also, when taking out the mounting bolts for the valve cover, be very careful not to drop the washer into sparkwells!!! I dropped one, and wasted like an hour getting it out because it fell to the very bottom. After doing the job, no SES light or anything, didn't even encounter the initial startup hiccups mentioned in the procedure. But I also didn't feel much improvements, definitely not the 'wow' I was hoping for. I've driven it about 40 miles after the job now. The only thing I can think of which I am not 100% sure I did right is that when putting back the vanos unit, the procedure mentioned to 'push the intake piston to mate with splined shaft', which I did try, but the intake piston would not move at all, so I assumed it's already mated and moved along. I researched on the site about this and Raj mentioned a bunch of issues like vacuum leaks which will mask the improvements. So I guess I have some issues to hunt down before feeling 'mental erection'. The bad (kind of) thing is I don't have SES light to guide me to any apparent issues. All in all, I am still glad I did it, because the original seals are definitely bad, and I changed the valve cover gasket, which has been leaking oil. If anyone has insights and suggestions, please comment. Much appreciated!
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06/10: rear shocks 08/11: cooling overhaul, O2 sensors 09/11: auto transmission drain & refill 09/12: alternator, VANOS seals, differential oil change 04/13: 2nd auto transmission drain & refill, changed fuel filter Last edited by SeanPhang; 09-12-2012 at 07:25 AM. Reason: change title icon to reflect mood |
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#2
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Because there was a "patch" to cover up the vanos issue. Every car that went in to the dealership after 2002 or 2003 for any reason (free checkup etc, under warranty) got that treatment. For the M54B30 engine the difference is very subtle, and you might feel it in a week or two. try to disable the traction control, put it in steptronic, and give it some gas at a stoplight. I can bet you will spin tires, which before you couldn't. I know, I can.
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Looking for a DIY? Parts? Check this out, it might be your ticket TMS underdrive pullies - Stewart WP - PSS9 - Beisan Vanos seals - Zimmerman cross-drilled & Akebono Euro - Deka 649 MF - 55w HID headlights - 35w HID foglights - Hualigan double din - ACS (rep) alu pedals - Euro central storage console - Breyton Magic Racing staggered wheels - M5 bumper - M5 steering wheel - Tint Stable: e39 M54, e53 N62 & Tribby |
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#3
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Maybe your vanos wasnt bad yet or the previous owner already installed them. Were the old seals the same color as the new ones?
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ESS Tuning m60 version software m60 intake manifold a.f.e. c.a.i. 3" obx catback full powerflex urethane setup 545 ssk cdv delete m5 rear sway bar M5 chassis rods M5 3.15 lsd Bc-r coilovers w/ swift springs Akebono=suck ss braided brake lines coming soon: Jb lwfw
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#4
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See before and after VANOS tests here:
- How to objectively test VANOS seals in operation (1)
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Note: Your mission, should you decide to accept it, is to add value to those threads, either by pictures or by descriptions, so the next person with the same problem stands on your shoulders. See also: E39 Bestlinks & How to easily find what you need, in seconds! |
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#5
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The seals are never replaced before. And the pistons could freely move in the cylinder when I took them out, which was definitely not good, I think.
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06/10: rear shocks 08/11: cooling overhaul, O2 sensors 09/11: auto transmission drain & refill 09/12: alternator, VANOS seals, differential oil change 04/13: 2nd auto transmission drain & refill, changed fuel filter |
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#6
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If the old O-ring seals were rock hard, they were the original seals. The new Viton seals feel like rubber and will stay that way. The outer teflon seal feels hard and stiff always. Give it a few hundred miles. The seals need to break in. Then report back.
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#7
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Fudman, I am paying close attention to the car's performance during this break-in period. Will report back after several hundred miles. Will also try doru's suggestions.
BTW, I also added a small metal mesh to the alternator air duct near the fog light. Because the old alternator has a bunch of trash trapped in through there.
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06/10: rear shocks 08/11: cooling overhaul, O2 sensors 09/11: auto transmission drain & refill 09/12: alternator, VANOS seals, differential oil change 04/13: 2nd auto transmission drain & refill, changed fuel filter |
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#8
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Sean,
Sounds like you did the right things - VANOS seal upgrade certainly can't hurt, taking care of the need to replace the VCG, and the screening of the alternator air duct is a great idea. I have the Besian upgrade kit too waiting for time to install, but do not have any of the negative performance effects listed for the OE seals so don't really expect any noticeable difference if I get them replaced soon. Last edited by gchand; 09-11-2012 at 11:55 AM. |
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#9
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Note: Your mission, should you decide to accept it, is to add value to those threads, either by pictures or by descriptions, so the next person with the same problem stands on your shoulders. See also: E39 Bestlinks & How to easily find what you need, in seconds! |
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#10
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that is gross....
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96 528i AT w/steptronic. => 97 540i w/ steptronic. |
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#11
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Well. I drove the car yesterday. And as doru pointed out and I paid attention, I felt something new when a red light just turned green and I applied the pedal. It was definitely much snappier than before, especially in the 1500-2500rpm range! It feels great (again)!
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06/10: rear shocks 08/11: cooling overhaul, O2 sensors 09/11: auto transmission drain & refill 09/12: alternator, VANOS seals, differential oil change 04/13: 2nd auto transmission drain & refill, changed fuel filter |
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#12
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Quote:
how did it feel in first gear before vanos upgrade? |
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#13
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I have an auto and I think it starts at 2nd gear by default to save gas.
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06/10: rear shocks 08/11: cooling overhaul, O2 sensors 09/11: auto transmission drain & refill 09/12: alternator, VANOS seals, differential oil change 04/13: 2nd auto transmission drain & refill, changed fuel filter |
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#14
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And you will find it more willing to be on 5th gear. When I still have the 528, it will stay on 5th only on or above 100km, after the vanos seal done, it will stay in 5th at 80km.
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96 528i AT w/steptronic. => 97 540i w/ steptronic. |
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#15
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That will be good for my wallet, I guess. How do you know you are in which gear though, by feel?
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06/10: rear shocks 08/11: cooling overhaul, O2 sensors 09/11: auto transmission drain & refill 09/12: alternator, VANOS seals, differential oil change 04/13: 2nd auto transmission drain & refill, changed fuel filter |
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#16
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Quote:
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Looking for a DIY? Parts? Check this out, it might be your ticket TMS underdrive pullies - Stewart WP - PSS9 - Beisan Vanos seals - Zimmerman cross-drilled & Akebono Euro - Deka 649 MF - 55w HID headlights - 35w HID foglights - Hualigan double din - ACS (rep) alu pedals - Euro central storage console - Breyton Magic Racing staggered wheels - M5 bumper - M5 steering wheel - Tint Stable: e39 M54, e53 N62 & Tribby |
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#17
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I bet you'll notice something different! I noticed it only 50 miles after installation.
Quote:
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06/10: rear shocks 08/11: cooling overhaul, O2 sensors 09/11: auto transmission drain & refill 09/12: alternator, VANOS seals, differential oil change 04/13: 2nd auto transmission drain & refill, changed fuel filter |
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#18
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Being a poor grad student, I seldom put the knob to the left. But I guess I will indulge myself for a while and fully enjoy the car with the new seals!
![]() Quote:
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06/10: rear shocks 08/11: cooling overhaul, O2 sensors 09/11: auto transmission drain & refill 09/12: alternator, VANOS seals, differential oil change 04/13: 2nd auto transmission drain & refill, changed fuel filter |
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#19
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Do it here and there, you will def enjoy it! have fun with the vehicle thats why you own it and put work into it. My vehicle came before steptronic, i have the 4 speed gm tranny with the s1, s2, s3, options. When i want to launch in first i put it into s1, yea fuel economy sucks for sure but thats to be expected.
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#20
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Quote:
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2002 530i
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