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E39 (1997 - 2003)
The BMW 5-Series (E39 chassis) was introduced in the United States as a 1997 model year car and lasted until the 2004 when the E60 chassis was released. The United States saw several variations including the 525i, 528i, 530i and 540i. -- View the E39 Wiki

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  #1  
Old 03-20-2012, 05:34 PM
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Dking078 Dking078 is offline
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Location: Southern California
 
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Mein Auto: 2003 BMW 540i
Sylvania/Headlight restoration kit with UV clear coat (Review)

http://www.autozone.com/autozone/acc...er=272381_0_0_

Okay here it goes.

I was able to get it at Autozone for $20 +tax, all i can say is wow!

Unlike most headlight kits out there, this one has a UV clearcoat that supposedly last for a very long time.

The other kits lack this critical thing and stop at the polishing step and call it a day. (IE. Mothers headlight kit) which I used before and can personally say FAILED BIG TIME. As the hazing came back within a few months.

The Procedure: summarized for the forum (poorly), since they give you very good instructions

1. Tape off paint or just remove the light and take off the trim.
2. Apply a "prep" spray which removes old UV clearcoat
3. Wash it off, then sand with the grits (370 / 1000 / 2000)
4. Apply "prep" spray once more to remove any leftovers
5. Polish that baby!
6. Make sure it's bone dry and clean
7. Remove all tape or reinstall the headlight.
8. Apply the clearcoat in single wipes horizontally and overlap slightly with each wipe.
9. Let it dry for 4-6 hours. (no touching!)

IMO: When the clear is first applied to looks very shinny & reflective, but after about an hour the shine dims down and it looks decent.

Ill report back on this thread if it stays the same or ever hazes again. 1 month, then 5 months.

Pic 1: before / after (pass side had water in the lense... PITA to get it out)
Pic 2: After (1 hour after applied)
Pic 3: Before
Pic 4: Polished, no clear coat yet (lights on) pass side.
Pic 5: Clear coat applied (lights on) driver side.
Pic 6: pass side clear coat just applied
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__________________
~The Fun Cars~

2003 BMW 540i [Sterling Gray / Gray]
[Msport] [DSP] [AUX] [ICE V5] [BSWs] [DINAN Trans] [M Audio Subs] [E38 lighted int. door handles] [E46 Paddleshifters] [Two-tone Interior]

2008 BMW 550i [Jet Black / Black]
[Sport] [Paddles] [Comfort Access] [IPOD] [Shades] [Nav] [PDC]
A 5'er that was almost too good to be true.

Stuff For Sale:
OEM E39 Nokia Subwoofer [click]

Last edited by Dking078; 03-23-2012 at 09:09 PM.
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  #2  
Old 03-20-2012, 07:17 PM
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Jason5driver Jason5driver is offline
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Location: Middle of a corn field
 
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Posts: 4,390
Mein Auto: E39 hamster w/ pin-wheel
Very well done!
This kit was rated the best in Consumer Reports...
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  #3  
Old 03-21-2012, 11:56 AM
aioros aioros is offline
aioros
Location: Fontana, CA
 
Join Date: Feb 2009
Posts: 462
Mein Auto: '99 528i, '01 330xi
I've used the 3M kit with excellent results but I agree with Dking078 that it lacks the UV protectant. I will give the Sylvania kit a try.
Thanks for the write up
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  #4  
Old 03-22-2012, 10:18 AM
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Jason5driver Jason5driver is offline
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Mein Auto: E39 hamster w/ pin-wheel
Quote:
Originally Posted by aioros View Post
I've used the 3M kit with excellent results but I agree with Dking078 that it lacks the UV protectant. I will give the Sylvania kit a try.
Thanks for the write up
You can buy the clear-coat separately at Auto Zone.

http://www.meguiarsonline.com/forums...ht-Lens-Sealer

http://bluemagicusa.com/index.php/bl...t_lens_sealer/

http://www.autopia.org/forum/car-det...-question.html
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Last edited by Jason5driver; 03-22-2012 at 10:21 AM.
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  #5  
Old 03-22-2012, 03:52 PM
Steve530 Steve530 is online now
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Posts: 1,264
Mein Auto: 2001 530i
Jason,

Have you tried the Blu Magic sealant?


Steve
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2001 530i/5 S+P CDV delete/Akebono ceramic pads
M5 SSK/RedLine MTL/M5 rear sway bar/Bilstein HD
OSRAM CBI

BMWCCA Member #337964
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  #6  
Old 03-23-2012, 08:32 PM
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bluebee bluebee is offline
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Location: San Jose, California
 
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Mein Auto: 02 BMW 525i M54 automatic
We should add this to the list ...

- Headlight plastic polishing & refinishing DIYs (1) (2) (3) (4) (5) (6) (7) & replacing just the headlight lens (1) (2) (3) (4) (5) (6) (7)
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See also: E39 Bestlinks & How to easily find what you need, in seconds!
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  #7  
Old 03-28-2012, 05:53 PM
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Dking078 Dking078 is offline
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Location: Southern California
 
Join Date: May 2009
Posts: 1,124
Mein Auto: 2003 BMW 540i
Updated with 2 more cars

The E39 LCI lense was annoying me alot, having one good & one hazed was irritating so i couldn't wait for results on the other 5.
Overall the lense is about 90% oem look-a-like, If you focus on detail from 1 foot you can see minor imperfections, but any further it looks amazing!

The light beam from the xenon before would be "Reflected" on the lense a bit, but after this, it looks near perfect!

The X was the biggest improvement of them all IMO.

E39 pics show the grits, i only took pics of 400 & 1000. (FYI Pass side is still original, driver side is the only one that got redone on e39.)

This is truely one for the list bluebee!
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__________________
~The Fun Cars~

2003 BMW 540i [Sterling Gray / Gray]
[Msport] [DSP] [AUX] [ICE V5] [BSWs] [DINAN Trans] [M Audio Subs] [E38 lighted int. door handles] [E46 Paddleshifters] [Two-tone Interior]

2008 BMW 550i [Jet Black / Black]
[Sport] [Paddles] [Comfort Access] [IPOD] [Shades] [Nav] [PDC]
A 5'er that was almost too good to be true.

Stuff For Sale:
OEM E39 Nokia Subwoofer [click]

Last edited by Dking078; 03-28-2012 at 06:07 PM.
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  #8  
Old 03-28-2012, 06:59 PM
EconoBox EconoBox is offline
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Location: LA
 
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Mein Auto: 2001 530i (E39) 120k
So you did this by hand and without an orbital polisher or drill buffer wheel?
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  #9  
Old 03-28-2012, 07:06 PM
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Dking078 Dking078 is offline
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Location: Southern California
 
Join Date: May 2009
Posts: 1,124
Mein Auto: 2003 BMW 540i
All by hand. I tried to alternate directions with each grit of sand paper (one grit L > R the next Up > down and so for.)

The clear coat is done by towel and hand (single swipes across the light) In this kit, polishing is a minor part, thus by hand is fine. The clear cost is the big finale. There is also a DIY by sylvania on youtube.



1 Month: All 3 cars still in great condition!
__________________
~The Fun Cars~

2003 BMW 540i [Sterling Gray / Gray]
[Msport] [DSP] [AUX] [ICE V5] [BSWs] [DINAN Trans] [M Audio Subs] [E38 lighted int. door handles] [E46 Paddleshifters] [Two-tone Interior]

2008 BMW 550i [Jet Black / Black]
[Sport] [Paddles] [Comfort Access] [IPOD] [Shades] [Nav] [PDC]
A 5'er that was almost too good to be true.

Stuff For Sale:
OEM E39 Nokia Subwoofer [click]

Last edited by Dking078; 04-30-2012 at 08:57 PM.
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  #10  
Old 08-25-2012, 06:44 AM
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Dking078 Dking078 is offline
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Location: Southern California
 
Join Date: May 2009
Posts: 1,124
Mein Auto: 2003 BMW 540i
5 Months: Still looking great! Pics to follow
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__________________
~The Fun Cars~

2003 BMW 540i [Sterling Gray / Gray]
[Msport] [DSP] [AUX] [ICE V5] [BSWs] [DINAN Trans] [M Audio Subs] [E38 lighted int. door handles] [E46 Paddleshifters] [Two-tone Interior]

2008 BMW 550i [Jet Black / Black]
[Sport] [Paddles] [Comfort Access] [IPOD] [Shades] [Nav] [PDC]
A 5'er that was almost too good to be true.

Stuff For Sale:
OEM E39 Nokia Subwoofer [click]

Last edited by Dking078; 08-28-2012 at 03:47 PM.
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  #11  
Old 03-19-2013, 08:49 PM
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Dking078 Dking078 is offline
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Location: Southern California
 
Join Date: May 2009
Posts: 1,124
Mein Auto: 2003 BMW 540i
Update: Well... throw this one out too, it failed.

The X5 was good for 6 months (it saw rain, snow, ice, road debris, etc) and faded. I reapplied using the wipe method, now it's just peeling again.
2003 540i is still good, not as perfect, and there is some fade in clarity, no yellowing, just fade.
1997 540i, pretty much the same, but it was hardly driven.

Next test will be with a real UV clear any MANY layers of clear and take it from there.
__________________
~The Fun Cars~

2003 BMW 540i [Sterling Gray / Gray]
[Msport] [DSP] [AUX] [ICE V5] [BSWs] [DINAN Trans] [M Audio Subs] [E38 lighted int. door handles] [E46 Paddleshifters] [Two-tone Interior]

2008 BMW 550i [Jet Black / Black]
[Sport] [Paddles] [Comfort Access] [IPOD] [Shades] [Nav] [PDC]
A 5'er that was almost too good to be true.

Stuff For Sale:
OEM E39 Nokia Subwoofer [click]
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  #12  
Old 03-19-2013, 10:29 PM
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bluebee bluebee is offline
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Location: San Jose, California
 
Join Date: Mar 2008
Posts: 17,139
Mein Auto: 02 BMW 525i M54 automatic
Thanks for the long-term update!

This adds value to our knowledge level!

Thanks.
__________________
Note: Your mission, should you decide to accept it, is to add value to those threads, either by pictures or by descriptions, so the next person with the same problem stands on your shoulders.
See also: E39 Bestlinks & How to easily find what you need, in seconds!
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  #13  
Old 03-20-2013, 05:18 AM
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Fudman Fudman is offline
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Mein Auto: '02 530i Sport auto
You may want to try a clear covering, like Lamin-X. I cringed at the price (~$50) when I bought it but figured I really didn't want to have to sand them again as our headlamps & front end get sandblasted here in New England. I've had mine on for 17 mos and 2 winters so far. Headlamps still look good. No new pitting and no haze.
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  #14  
Old 03-20-2013, 07:45 AM
thecushion thecushion is offline
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Mein Auto: 02 s55 AMG,02 540i
$20 for almost a year still is not bad.. Just a little perfection is all needed. Thanks for the update.

Last edited by thecushion; 03-20-2013 at 07:47 AM.
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  #15  
Old 03-20-2013, 09:50 AM
retiredat44 retiredat44 is offline
retiredat44
Location: San Diego
 
Join Date: Feb 2013
Posts: 145
Mein Auto: BMW and Toyota
Thumbs up

I used the Turtle Wax headlight kit on both a 1993 Camry and 2001 530i BMW, and have enough materials left to do 4 more cars.. the Full kit with everything needed was $10.00 at PepBoys. It would have been almost $15.00 if I had gone to Walmart. It worked great on the cars. I can't see paying more if that kit worked for only $10.00. The only thing I used the kit didn't have was an old towel for final cleanup. Just reseal everything that still has use left in it, for some other day. They give you lots more than you can use.

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  #16  
Old 03-20-2013, 09:54 AM
retiredat44 retiredat44 is offline
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Lightbulb

Quote:
Originally Posted by EconoBox View Post
So you did this by hand and without an orbital polisher or drill buffer wheel?
The sand pads in the kit are like a fine sandpaper on a small square piece of heavy foam. Just hand scrub and wipe is easy.
you change from one pad to the next, to the next.. etc... until you reach the end of the process.
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BMW 2001 530i (E39)
(Family cars):
1989 Toyota Corolla SR5 (400,000 miles, and junking soon).
1993 Toyota Camry LE (Daughter uses it for college).

Disabled Veteran:
Necrotizing Pancreatitis (pancreas is dying, not sure when, doctors can't giver me a more exact time of how long I have. There is no cure and with many complications.).
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  #17  
Old 03-21-2013, 03:14 AM
EconoBox EconoBox is offline
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Location: LA
 
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Mein Auto: 2001 530i (E39) 120k
This job requires an orbital ball. Makes the job 1000x easier.
Those pads are crap.
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