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E39 (1997 - 2003)
The BMW 5-Series (E39 chassis) was introduced in the United States as a 1997 model year car and lasted until the 2004 when the E60 chassis was released. The United States saw several variations including the 525i, 528i, 530i and 540i. -- View the E39 Wiki |
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#1
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New starter and batt.
so today after a couple of weeks of trying to ignore the grinding noise coming from the early starts or just about anywhere, i finaly decided to change the starter. For me, it was a PITA to try to get acces to the starter so after an inspection of the area i decided to take off the intake manifold to have an easy and more comfortable way to R&R the starter. Everything was going great except for when it came to remove the manifold and i ran into some careless trouble. Also once the manifold was removed i found new problems that needed to get fixed but after 4 1/2 hours under the hood the darn thing was finally replaced and boy does it make a difference!
car starts like it just left the dealership ![]() so first it was just me and the 2.8, took me a while but finally located starter( right under the intake manifold/ above the tranny close to the firewall) under this area ![]() to start i removed all the intake boxes and tubes all the way to the throttle, then i disconnected all the sensors that connect to the manifold and unscrewed the wiring harness from the throttle. Some of the connections can be seen others felt so i used one of those mirror pen thingy to spot all the connections. ![]() so after all these things are taken off i simply took off the throttle body and set it aside. ![]() after this i just simply removed the harnes from the injectors and moved all the wires off to a safe side and took off the 9 nuts that hold down the manifold ![]() and this is where all the good stuff began to appear first i wasn't able to remove the manifold after i was sure i had taken everything off. i had read that you had to wrestle it a little to get it off but my wrestle started to get into a fight so after a few minutes to calm down and curse at the fold, i took and look under them where the throttle used to be and stupid me there was still a bolt on there ![]() closeup of the removed nut ![]() so when i had them off to the side i had a clear view of the starter but also a clear view of this ![]() old crappy lines that i had to replace before moving on. the one on top was the one that freaked me out the most.
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#2
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after the quick fix with new lines it was easy to remove the old starter with a #12 torx socket, i did this by lifting the car and using this setup to squeeze the socket from behind the tranny and slowly removing the screws.
![]() ![]() ![]() ![]() ![]() ![]() ![]() this is what it looked like after i was done ![]() everything from there was just simple reverse steps ![]() The new starter with the feed cables attached (of course i removed the batt connections) ![]() just dropped the manifold back into place, making sure all the lines were properly connected here i am putting the throttle back into place. tight squeeze! ![]() everything back together ![]() and here is a close up of the new starter installed. ![]() just a pic of the new starter before it went in. ![]() so after hardwork the car sounds great and starts right up. of course this is just a quick view of that i did. there are many more pictures that i took but i will only edit and show a step by step if anyone really wants me to because this is the way i did it and i don't know if there is an easier way to do it other than dropping the tranny but that's not easy at all for me
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#3
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Nice job. Thanks for the pictures and directions. I'm sure this will be helpful for others.
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#4
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there are way more pics like i said in the previous post but only if someone really needs them
i made sure i got everything this time
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#5
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you da man!
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#6
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Man! I'm feeling dreadful when the day will come. But I have to give you two thumbs up
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#7
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well, damn. That looks like quite the task....
My starter has been going for a while now. Hopefully it will keep trucking for a few more months until I have some personal expenses behind me, as after looking at your DIY I think I'll be paying for labor along with the part. |
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#8
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Quote:
- i meesed up on starter Up until now, AFAIK, only cn90 & Takechan had good starter-motor DIYs. So others benefit, I'll add this one that I just found to the bestlinks list! - Where is the starter motor located (1) & an M52 starter motor DIY (1) (2) & the BMW TIS (1) and an E38 740iL starter motor DIY (1) (2) & how to remove the M52 starter motor without removing the intake manifold (1) (2) & what special tools are needed (1) (2) (3) (4) (5) & where is the starter motor relay (1) (2) Photo by cn90! Last edited by bluebee; 08-15-2011 at 08:33 AM. |
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