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E39 (1997 - 2003)
The BMW 5-Series (E39 chassis) was introduced in the United States as a 1997 model year car and lasted until the 2004 when the E60 chassis was released. The United States saw several variations including the 525i, 528i, 530i and 540i. -- View the E39 Wiki |
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#1
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Has anyone ever replace their fan clutch? Also how hard is it to replace?
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Der einzig wahre Fehler ist, wenn Sie versuchen zu stoppen!
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#2
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I think it is fairly easy you just should get the tool to get the fan off...
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#3
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#4
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yes, just 3 screws that hold the fan clutch on to the plastic fan, taking out of the car is hard make sure you have the water pump pulley holder tool
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#5
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I think that by now just about every member with over 100 posts here has had to replace the fan clutch! Some have needed special tools, but I was able to get mine off with a VERY slender, wide-opening adjustable wrench and used a screwdriver as a holding tool for the water pulley (sorta).
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'07 335xi 6-spd 4dr, Montego blue '98 540i 6-spd Sport, Jet Black II(sold) '92 325i 5-spd 4dr, burgundy(sold) |
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#6
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Save yourself the potential of a ton of aggrevation and get this either homemade or BMW tool which is designed to allow you to hold the fan from spinning in order to loosen the fan nut (reverse thread). It is tight quarters in there and this simple tool is worth it's weight in gold.
http://www.bimmerfest.com/forums/sho...623&highlight=
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CL 2002 525i 164k 1988 911 Cabrio 1986 911 Coupe (track car) Greater Boston, MA |
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#7
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we don't need no stinking tools... slim adjustable wrench and a long screwdriver to wedge into the gap between the pully bolts to keep it from spinning. replace you fan too, its bound to not be nearly as flexible as it should be. Cheap insurance too.
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2001 540i 6 Speed / Jade Green Metallic / Two Tone Interior / 16:9 Mk IV Nav / Sirius / Bluetooth / Sport Seats / Staggered 18" M Pars / Custom Exhaust 1999 528ia T / Black / Sport Pack / Premium Pack / Sand Beige / Nav / DSP / Sun Shades |
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#8
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Quote:
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#9
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Sometimes ... the reverse theaded nut of the fan clutch is really stuck on there.
Your need leverage as I did ... aluminum jack handles on BMW specific wrenches ...
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Jason 2000 528iT Sport 5M (mfg. 5/1999) ~ 1990 325iX 5M BMW CCA member #130075 JScottRacing |
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#10
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Certainly works either way: screwdriver or tool. Just a preference, that's all.
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CL 2002 525i 164k 1988 911 Cabrio 1986 911 Coupe (track car) Greater Boston, MA |
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#11
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Jason, that is hilarious. How the h** did you get those big jack handles to reach the tools with the fan in there. Amazing.... You must have taken the fan off the clutch while in the car.
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CL 2002 525i 164k 1988 911 Cabrio 1986 911 Coupe (track car) Greater Boston, MA |
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#12
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jase007 your fan shroud looks like mine after trying to get the fan clutch bolt off, hardest job ever
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#13
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If you are not far from Jackson, then I will show you how to do it.
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#14
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Quote:
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'07 335xi 6-spd 4dr, Montego blue '98 540i 6-spd Sport, Jet Black II(sold) '92 325i 5-spd 4dr, burgundy(sold) |
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#15
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I replaced mine because it made my fan seize and blow, lol.
Just buy from ebay the fan clutch tool kit, should be $40 shipped max, that takes a few min to take off and then screw on the new one. Done.
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_______________Going to Bimmerfest East AND West ![]() Youtube - Electric Fan Swap/Aux Fan Removal - Projector Retrofit - E46 Bulb Guide |
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#16
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LOL
My fan shroud was heat dried / cracked already by previous owner ... I replaced with new from getbmwparts.com for ~$50. They are a safety item as well ... At 7 years old ... 150,xxx miles .... you could grab the edge of the shroud nearest the engine and "crack" off pieces. (pic was back in '07-ish) I got my wrenches a few years back from baum or zdmak online sales. They make the job easy and I lend them out often to fellow local BMW owners. I love my BMWs but ... to much plastic in the engine bay.
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Jason 2000 528iT Sport 5M (mfg. 5/1999) ~ 1990 325iX 5M BMW CCA member #130075 JScottRacing |
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#17
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Found this thread searching for a link for a newbie and figured I'd cross reference to this toolmaking thread for one-stop shopping.
How to make your own BMW special cooling system & drive belt counterhold tools
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#18
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Update:
I see my photo is making it's rounds in the Internetz ... lol I've had the clutch/fan off a few times since this repair ... gentle nudge is all it takes to loosen it. Highly recommend Lubro-moly LM-508. Use it in critical applications on street and track cars. Otherwise use the silver stuff ('65 f - 1600f). http://www.liqui-moly.de/liquimoly/p.../usa_2012.html ![]() ... as a good coper based antiseize. Anti-seize Info: Quote:
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Jason 2000 528iT Sport 5M (mfg. 5/1999) ~ 1990 325iX 5M BMW CCA member #130075 JScottRacing |
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#19
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I never figured out where to wedge that screwdriver. And God knows I tried.
![]() I need a close-up photo of this thing to understand. I don't see where it goes, even on my 50" plasma monitor. ![]() Embarrassing. I know. ![]() mw
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MatWiz "Seeing is not believing. Believing is seeing." -Judy the Elf |
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