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E39 (1997 - 2003)
The BMW 5-Series (E39 chassis) was introduced in the United States as a 1997 model year car and lasted until the 2004 when the E60 chassis was released. The United States saw several variations including the 525i, 528i, 530i and 540i. -- View the E39 Wiki

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  #1  
Old 04-28-2013, 09:24 PM
prkst000 prkst000 is offline
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Location: Houston
 
Join Date: Oct 2008
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Mein Auto: 750IL
Need help with 99 528i with double Vanos

All, I am trying to replace head gasket on my 99 528i with double Vanos. I am now to the point where I need to pull out the Vanos assembly but I have difficulty doing that. The intake side is out but the exhust intake side does not come out. The camshafts are locked at TDC with a little room to turn back and forth to pull out the Vanos. So when I turn the exhust camshaft a portion of the vanos comes out of the sprocket but not all of it.

Any Ideas? Any good links for removal of double Vanos out of 528i?

Thanks for your help.
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  #2  
Old 04-28-2013, 09:25 PM
edjack edjack is offline
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Mein Auto: '97 540i 6 speed
Go to Beisan Systems for more info.

While there, order new VANOS seals.
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  #3  
Old 04-29-2013, 12:00 PM
poolman poolman is online now
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Mein Auto: 525i station wagon
You have removed the two bolts holding the vanos pistons--haven't you?
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Old 04-29-2013, 10:28 PM
prkst000 prkst000 is offline
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The bolts do not come off. I put penetranant and let it sit over night and put torque wrench on it and turned clockwise and did not break loose. I used a 8mm make socket which due too much torque messed up the female bolts on the vanos pistons.
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  #5  
Old 04-30-2013, 08:40 AM
poolman poolman is online now
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Well--they have to come out before the Vanos can be removed---after they are removed the Vanos should just come right off--too add these bolts are easily broken--if you can I would do just that and remove the vanos and then romove the broken parts later from the pistons

Last edited by poolman; 04-30-2013 at 08:42 AM.
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  #6  
Old 04-30-2013, 10:11 AM
pshovest pshovest is online now
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Clockwise?........Aren't these LH threaded screws?

Quote:
Originally Posted by prkst000 View Post
..............clockwise and did not break loose.......
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Old 04-30-2013, 03:44 PM
poolman poolman is online now
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Clockwise to remove anticlockwise to install--that is reverse for all the other screws used in the engine----for that matter --you might try and shear the bolts by over tightening them--they are broken all the time by people forgetting the correct direction when removing them.
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  #8  
Old 04-30-2013, 05:35 PM
pshovest pshovest is online now
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Mein Auto: '01 530iM, '00 528iTM
DUH.......BTBF....BIG Time Brain Fart....CW DOES remove a LH thread

Quote:
Originally Posted by poolman View Post
Clockwise to remove anticlockwise to install--that is reverse for all the other screws used in the engine----for that matter --you might try and shear the bolts by over tightening them--they are broken all the time by people forgetting the correct direction when removing them.
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  #9  
Old 04-30-2013, 06:15 PM
gary@germanautosolutions's Avatar
gary@germanautosolutions gary@germanautosolutions is offline
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Mein Auto: 528-530 Hybrid, Duc. 748
The piston screws are a T30 torx head, so if you get the right tool you may still be able to remove them.

Link to our Dual VANOS dis-assembly instructions.

BTW - if you don't have the tools to re-time the VANOS, we sell and rent them.

http://germanautosolutions.com/bmw_s..._bmw_tools.php

Good luck,

Gary
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