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Old 05-01-2011, 07:39 AM
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bluebee bluebee is offline
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Location: San Jose, California
 
Join Date: Mar 2008
Posts: 25,199
Mein Auto: 02 BMW 525i M54 auto 130K
- All about DSC (1-pdf) (2-pdf) & comparisons to ASC+T (1) & how to diagnose & fix the ABS DSC (or ASC) BRAKE trifecta (1) or the amber ABS DSC (or ASC) bifecta (1) (2) (3) (4) (5) (6) (7) or just the DSC light (1) & what is the ABS control module testing pinout for the older E39s (1) & what is the logic of ABS diagnostics (0) (1) (2) (3) (4) (5) (6) (7) & how to test brake systems (1) & how to test the brake pressure sensor (1) & how to autopsy & fix your Bosch ABS control module yourself for free (1) (2) & what anomalies occur while the ABS control module is out of your vehicle for repair (1) (2) (3) & how to replace wheel speed sensors (1) (2) & why you want OEM wheel speed sensors (1) & what happens if you don't code your VIN into a new/salvage ABS control module (1) & how to test (and align) your E39 DSC steering wheel sensors (1) (2) (3) (4) (5) (6) & how to turn off DSC traction control (1) (2).

- What E39 street use brake pads (1) and rotors (1) and suppliers (1) (2) are most often recommended & how to do a complete four wheel brake job DIY (1) (2) (3) including the parking brake drum shoes (1) (2) (3) & exactly what lube/paste to use and not use (1) & where to lube (1) and not to lube (1) & what six brake hoses to check for wear (1) & how to do a preventive brake system & caliper rebuild (1) (2) & what tools are needed for a brake job (1) (2) and supplies for doing brakes (1) & what brake specifications you must know (1) including minimum specs for the brake shoes (1) (2) taking care to measure torque accurately (1) & how to crack friction material edge codes (1) & how far you can go once the brake wear sensor trips (1) (2) (3) (4) & how long do rotors last (1) & what's the real difference between drilled, slotted, and solid rotors (1) & what's the difference between various brands of solid rotors (1) & how to clear the check brake lining warning the right way (1) (2) and how to hardwire the sensor (1) (2) & how to diagnose brake-related vibration (1) (2) (3) & the truth about rotor "warp" (1) & how to rebuild the calipers (1) & how to measure runout (1) & should you just turn the rotors (1) & how to remove stuck rusted-on brake rotors (1) & how to remove a stuck 6mm brake rotor set screw (1) & how to replace the anti-rattle spring (1) (2) & what about unsightly rust (1) (2) (3) (4) (5) & how to bed (1) (2) & bleed or flush (0) (1) (2) (3) (4) (5) your brakes & what brake & clutch hydraulic fluid to use (1) and how much it will cost if you do not DIY (1) (2) (3)

- What is the canonical thread on the BMW E39 FSU/FSR/Blower Motor Resistor (1) and what is the right brand FSR to purchase (1) (2) when your interior heating & air conditioning HVAC/IHKA blower motor goes haywire (1) (2) (3) (4) (5) (6) (7) (8) & how to repair your own final stage resistor including an autopsy & wiring diagram schematic (1) (2) and why a bad final stage unit will cause the battery to drain overnight (1) (2) (3) & how to isolate and replace the E39 blower motor (1) (2) (3) (4) (5) & how not to replace the FSU (1)

- What to look for when your KTMP (1) or coolant temperature gauge indicates overheating (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) & what to look for in a perfectly normal E39 cooling system (1) & a picture of every failed part in the cooling system (1) & various techniques to properly bleed (1) (2) (3) & refill (1) & drain (1) (2) & flush (1) & what coolant to use (1) & what parts to replace (1) (2) & how to retrofit brass bleeder screws (1) (2) & what special tools to make or buy (1) & how to tell how old your cooling system is (1) (2) & how to test the cooling system auxiliary electrical fan (1) (2) (3) (4) & a DIY for replacing the auxilliary fan (1) (2) (3) & the infamous fuse 75 (1) & the aux fan relay (1) & how to diagnose lack of HVAC/IHKA heater core heat with cooling system (auxiliary pump) at idle (1) & a Behr radiator and Behr/Heat expansion tank autopsy (1) (2) & request for another Behr surge tank autopsy (1) & why new made-in-China Behr/Hella expansion tanks are DOA (1) & E39 Fan shroud removal DIY (Besian) (M54) & some of the better cooling system DIYs (cn90 1997-1998 M54TU) (cn90 V8) (aioros '99-03 M54) (Ågent99 '01 530i) (pelican 3-series) (bluebee M54B25) & tricks to replace the fan clutch nut (1) & lower-hose thermoswitch o-ring (1) & to non-destructively remove the heater hoses (1) or radiator nipple (1) or expansion tank nipple (1) (2) or Oetiker clamp (1) or misplaced thermostat wiring loom (1) or broken bleeder screw (1) & modifying the cooling system pressure cap (1), or using propanol-based zero-pressure fluids like NPG+ (1) (2) (3) (4) (5) or all-aluminum cooling system parts by Zionsville (1) (2) (3) aluminum radiators & what happens if you drive one mile too far with an overheated BMW cooling system (1).

- Summary advice to provide users who suspect a major engine repair due to overheating (1) & how to test an engine for blown head gasket, cracked heads, a warped block, cam seizures, contaminated bearings, coolant hydrolock, or piston, ring, or valve damage (1) (2) & a well researched reusable response to a particular user with a blown engine (1) & what questions to ask when severe heating-related damage is initially suspected (1) & welding the crack between cylinder #3 and the water jacket on the exhaust side (1) & what E39 engine swaps are most recommended (1) (2) (3) & how to lift & remove the engine (1) & where to obtain a new or rebuilt replacement short block or long block (1) (2) & why the E39 engines are so prone to heat-related damage in the first place (1) & real-world results from people faced with similar blown engine problems from which this advice came from (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (25) (26) (27) (28).

- How to identify & fix an oil filter housing (OFH) leak (1) (2) (3) (4) & how to identify an oil pan gasket leak (1) & how to remove & replace the E39 V8 oil pan gasket (1) (2) or the E39 I6 oil pan gasket (1) (2) & hints how to replace the rigid metalized I6 oil pan gasket without removing the subframe (1) (2) & if even if you do remove the subframe, how much you may need to bend the gasket (1) & how to build or buy your own hoist & engine-support tools (1) (2) & how to fix broken or stripped oil drain pan plug bolt threads (0) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) & examples of an E39 M5 oil pan helicoil repair (1) & an E39 M5 timesert repair (1).

- Choosing the right BMW tire size (1) (2) & tyre circumference, diameter, offset, & clearance calculators (1) (2) (3) (4) (5) & a torque conversion calculator (1) & how to logically choose tires by the numbers (1) (2) or by recommendations (1) & where to buy your tires in the USA (0) (1) (2) (3) (4) (5) (6) & tire plant codes (1) (2) (3) & tire safety (1) & recommended tire pressures (1) (2) (3) & the claimed benefits of nitrogen gas (1) (2) & tire terminology (1) (2) & wheel terminology (1) & BMW wheel specs (1) & BMW & replica wheel styles (1) (2) (3) (4) & the difference between cast vs forged wheels (1) & where to find the wheel markings for proper match mounting (1) & the best products for cleaning wheels (1) & how to choose the right size wheel spacers (1) (2) & where to go when you bend or otherwise damage your wheels (1).

- How to identify all BMW computer-specific OBDII DTC diagnostic fault codes (1) & how to better understand the key EPA federal test procedure (FTP) concept of the BMW SES "drive cycle" (1) & how to diagnose a typical BMW E39 engine misfire (1) or a sporadic-temperature-change cold-engine intermittent misfire (1) (2) & what you can expect for E39 smog emissions test results (1) & obtaining the pending or diagnostic trouble code (DTC) using free or freeware scans (1) [except in California or Hawaii (1) (2)] or where to get the cheapest reasonable OBDII scanner in the world (1) (2) or a better overall scanner (1) or the best BMW diagnostic tools (1) (2) (3) & a template of what to tell people from the Republik of Kalifornia who need to do an OBC diagnostic scan (1).

- BMWfans phantom parts diagrams (1) & realoem nominal prices by part number (1) & EACTuning prices by part number (1) & labour/labor rates by job shop rate by zip code (1) (2) (3) & where to find a good mechanic (1) (2) & how to join BMWCCA to lower parts costs & find helpful local friends (1) (2) & how to select a reputable BMW indy in your area (1) (2) & the most often recommended BMW-parts suppliers (1)

- BMWfans phantom diagrams (1) & realoem nominal prices by part number (1) & EACTuning prices by part number (1) labor/labour rates by zip code (1) (2) (3) where to find a good mechanic (1) (2) joining BMWCCA (1) (2) & finding a reputable BMW indy in your area (1) (2) & the most often recommended parts suppliers (1)

- The dozen BMW alignment specs (1) and which are adjustable on the E39 (1) & cn90's front (1) and rear (1) home-alignment DIYs & how to keep the steering wheel (SW) straight (1) & how to DIY caster, camber & toe (1) (2) at home (0) (1) (2) (3) (4) (5) (6) (7) (8) (9) and how to make your own alignment tools (1) & the theory of alignment with (1) or without adding weight (1) (2) (3)

- The main causes of vibration while highway driving (0) (1) (2) (3) (4) (5); while highway braking (1) (2) (3) & why it's not rotor "warp" (1); and severe shuddering while slow speed braking on bumps (1) & TireRack vehicle vibration diagnosis chart (1) (jpg) with match mounting hints (1) & due to worn drive shaft, flex disc, center bearing, or "giunti Boschi", namely the giubo (pronounced sort of like jew'eebo), and sometimes unknowingly misspelled as "guibo" (1) (2) (3) (4) & how to repair the rear driveshaft seal by the differential (1) or the inner constant velocity (CV) half-drive shaft (1).

- How to do a complete overhaul of your E39 rear suspension (0) (1) (2) (3) (4) or just the rear subframe axle bushings (1) (2) or the rear upper control arm (1) or the rear shocks (1) & springs (1) & cv boots (1) & M5 sway bars (1) (2) with special tools for rear ball joint removal (1) & where to buy a rear ball joint press (1) (2) & what tools to use for the rear alignment (1) & what are the BMW TIS alignment specs & procedures (1) & how to do a reduced negative camber (1) or normal rear wheel alignment (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) & alignment with (1) or without extra weight (1) (2) (3)

- Most popular E39 shocks/struts (1) (2) (3) & an E39 suspension survey (1)

- Which is better, stock or aftermarket cold air intake (1) (2) & a home-made CAI (1) & the general consensus on the effectiveness of an aftermarket CAI versus the stock BMW CAI (1) (2) (3) (4) (5) and of the K&N oiled air filter over the stock air filter (1) & how to reduce the risk of hydro lock (1) (2).

- How to test the crankcase ventilation (aka CCV, CVV, PCV, CPV, & OSV) pressure regulating valve system (1) & a video of oil separator quacking chubacca noise (1) & vacuum leaks due to holes in one or more of the five CCV hoses (1) (2) (3) or frozen or torn diaphragms (1) & a clogged CCV (1) causing pressure in the crankcase and smoke in the exhaust necessitating CCV system overhaul (M54,M54,M54,M54, & M54 observations) (M52,M52) (M52TU) (M62,M62) ('99 528i) ('98 528i); usually replaced with the insulated CCV upgrade (1).

- Note the CCV is often implicated in OFH oil filter housing leaks (1) (2) (3) (4); sometimes in blowing the VCG valve cover gasket (1); and sometimes, it is said, even the head gasket (1) (2); and very often causing vacuum leaks from the five CCV hoses (1) (2) (3).

- How to repair a rattling DISA unit (1) (2) (3) & why the DIfferenzierte SAuganlage ("Differential Air Intake") valve flap breaks (1), sometimes with parts sucked into the intake manifold (1) (2) (3) (4) (5) (6) (7) (8) & how the disa valve o-ring fails (1) (2) & how it can cause all sorts of cold-engine rough idle problems (1) (2) & where to get just the DISA valve o-ring (1) & how the DISA valve operates (0) (1) (2) (3) (4) & an example of how a broken DISA valve can ruin your engine (1) & how to test DISA operation (1) (2) (3) (4).

- What to do when both your automatic steering wheel tilt and manual & automatic driver seat control fails (0) (1) (2) (3) (4) (5) (6) (7) (8) & related automatic steering wheel tilt details (1) (2) (3) & what to do if your steering wheel & key cylinder locks in place (1) (2) or if you lose your key and need to program a new one yourself (1) & signs of a failing ignition switch (1) or ring antenna (1) & the BMW TIS for when the ignition switch spins but does not engage (1) & rebuilding a failed ignition switch (0) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) & how to test your BMW E39 DSC steering wheel sensors (0) (1) (2) (3) (4) (5)

- How to retrofit to a 3-spoke M-Sport steering wheel (1) (2) (3) (4) & heated steering wheel mods (1) & restoring the life of an old steering wheel (1) (2) & where to buy the BMW steering wheel roundel (1) (2) (3) (4) (5).

- How to clean the power steering fluid reservoir internal filter (1) & how to replace the cap o-ring (1) (2) & why you want to fix the power steering hose drip onto the alternator (1) (2) (3) & how to debug PSP power steering pump noises (1) (2) (3) or steering rack noises (1) & a nice power steering pump autopsy photo (1) & how to flush cloudy ATF fluid (1) (2) (3) (4) (5) & what PS fluid to use (1) (2-pdf) (3-volume) & what volume is needed to buy (1) & DIYs to replace the power steering hoses (1) (2) (3) (4) (5).

- How to remove angel eye bulbs (1) (2) (3) how to retrofit halogen angeleye bulb to LEDs (1) (2) (3) (4) how to modify pre-facelift headlights to angel eyes (1) (2) (3) (4) & which stock angel-eye bulbs to buy (1) (2) and which stock H7 'halogen' bulbs to buy (1) (2) (3).

- How to buy E39 25" driver side & 22" passenger side windshield wiper blade refills (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) & the wiper arm (1) (2) & troubleshooting or replacing the wiper motor (1) (2) (3) (4) (5) (6) (7) or wiper switch (1) or wiper relay (1) & how to replace the rain sensor (1) (2) & retrofitting a rain sensor (1) (2) (3) & how to remove Rain-X water wiper streaks & spots on windshield glass (1) (2) (3) (4) (5) (6) (7).

- How to repair & reset the sunroof (1) (2) (3) & how to fix sun roof rattles (1) & how to test & fix moonroof leaks (1) (2) (3) (4) (5) causing water on the front passenger carpet & how to remove the roof headliner (1) & how to free up a stuck open sunroof (1) (2).

- What are 'all' options when your instrument cluster or MID pixels slowly die due to a press-fit pink electrical-connection tape lifting off its contacts over time (1) & how to remove the E39 instrument cluster (1) (2) & a summary of the BMW NA cluster-repair goodwill policy (1) & how to fix the MID pixels yourself (1) (2) (3) (4) (5) (6) & how to remove the MID (1) (2) (3) (4) (5) (6) (7) and how to test the MID (1).

- How to locate all the vacuum hoses in the E39 engine bay (1)
Attached Files
File Type: pdf BMW_TIS_34-11-00-replacing_brake_linings_and_lubricants.pdf (67.0 KB, 738 views)
File Type: pdf bmw_tool_catalog_2008.pdf (2.98 MB, 2229 views)

Last edited by bluebee; 06-23-2011 at 11:46 PM.
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