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EWS Delete / Bypass and no-start problem finally solved - VERY LONG read

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592K views 378 replies 67 participants last post by  thopsthegod  
#1 · (Edited)
Even though this relates to an E36, I'm posting it here because it has the same M50 engine and electrical system as the E34.

This is the story of a BMW lover's journey through diagnosing and fixing a no-start situation. First of all, I want to express a sincere thanks to a fellow forum member, Roberto Baggio (aka RobertoBaggio20). I would have neither had the courage to do this nor would I have had the information necessary had it not been for Roberto. He found a link to a fellow that had information about bypassing the security system on the car. If I did not have this, I would not have been successful. So again, thanks Roberto.

My E36 would not start about 6 months or so ago. I was in no hurry to fix it as this is a spare car. I probably would have been done a lot sooner, but I had to have knee surgery in early December and that really slowed me down.

Now, on to the story. I have a 1995 325is with 236K miles. This has been a very good car and has only had about 4 no-start situations. The first was a failed fuel pump. This was before I joined the forum or knew anything about working on BMW's. I had it towed to a mechanic. He diagnosed it and replaced the fuel pump for around $400. I had an old 85 Mercedes 300D that I was not a bit afraid to work on. I would adjust valves and service the transmission etc., but I was always intimidated about working on the BMW's because (I'm almost embarrassed to say this) I could not even find the darn spark plugs! I know, it was silly, but all I would do at first is change the oil. Anyway, I found Bimmerfest and as the saying goes, the rest is history.

The second no-start situation was a bad fuel pump relay. By this time I had found out about the Bentley manual and was well on my way to becoming a much more savvy DIY'er. I removed the air filter and squirted a little starting fluid into the intake. It started for a couple of seconds, but would not respond to the throttle. I made a fused jumper with an on/off toggle switch per Bentley instructions and jumped the fuel pump relay socket and the car started and would run just fine. I replaced the fuel pump relay and all was well.

The third no-start situation was about 1 ½ years ago. At that time, I had followed my usual daily routine and turned the key to crank it, but I "stuffed it", meaning I didn't let it fully catch before I let go of the key. After that, it would not crank. The first thing I checked was the fuel pump relay, but that was not the problem. I went through the usual routine of checking things, but it just wouldn't crank. I had no fault codes stored in the ECM. I messed with it for about an hour but it still would not crank. On the last try, it coughed a little and finally cranked. The frustrating part was, I never did figure out what caused it to not crank.

I continued to drive the car for another year with no problems. Then one day (a couple of days after a rather heavy snow fall), the wife got in the car and it wouldn't crank. It would turn over, but it would not catch and run. So, I started the usual process of diagnosing it thinking that it would be an easy fix. I was so, so wrong. First, I checked to see if the fuel pump was working. I pulled the seat and confirmed that I had voltage at the connector. I plugged it back in and proceeded to remove the fuel pump relay and use my jumper that I had made per Bentley specs. Sure enough, the fuel pump purred like a kitten. So, while the fuel pump relay was jumped, I tried to crank the car. It still would not start. Now I was thinking that I may have an electrical problem. However, to try to rule out a fuel delivery problem, I got out my trusty can of starting fluid. Yes, I know, one should not use much when attempting to start the car. It still would not crank with the starting fluid. Now I realized that I had a no-spark situation. I had never dealt with this on a modern car. I started doing research on the forum and Google. Next, again wanting to do the easiest thing, I put in a new DME relay and a new fuel pump relay. Still it would not crank. I checked the relay sockets (once I learned how to pull them up to get to the bottom of them) and they all seemed fine and had no corrosion.

I remembered a problem about E36's having a "wet DME" problem. So, I opened up the DME compartment, but it was dry as a bone. Next I suspected a failed crankshaft position sensor (CPS). I checked the resistance and it was about 500 ohms. Well, Bentley states on page 120-6 that it should be at 1280 + or - 10% (BTW, I found out later that it was a misprint in Bentley. It should have said 540 + or - 10%). So, I was way off or so I thought. I thought, okay, that must be it. I found a used one at a junk yard and bought it. When I got it home, it too was at about 500 ohms. I thought, great, now I have two bad CPS's. But it just seemed to defy the odds that two CPS sensors would be bad. So, I tested the one on my E34. What do you know? It too was about 500 ohms. I thought, well, if I put the used one on it and it doesn't crank, then I still can't say for sure that the CPS is not the problem because I can't be sure if the used one is good or not. So, I took the CPS off of my E34 (because I knew it was good since that car was running) and put it on the E36. It still would not crank. I put the original CPS back on and returned the borrowed CPS back on the E34 and it promptly fired up (remember this part for how it plays out later in the story).

Now I was becoming really frustrated and felt that I was reaching the limit of my knowledge and ability regarding diagnosing the problem. Just for kicks and giggles, I replaced the plugs. After all, they had (ahemm, clears throat) at minimum, 138K miles on them, but obviously they would not all fail at once. I decided to check the coils. They were getting proper voltage and had resistance within specs per the Bentley. But, I had no spark with trying to crank the car.

At this point, I basically narrowed the problem down to the DME. That's usually not a big deal right? I mean, after all, you just go to a junk yard and get one or buy one on Craig's List. So, I started my research. Well, I was not too happy on what I was finding. You see, the 1995 325 is a unique car in that it is the first year that BMW put the EWS II security system on the car. This is a system whereby there is a very small chip in the ignition key. There is a EWS antenna ring around the ignition tumbler. The DME is paired with the key and the EWS module. When the proper key is inserted, the antenna receives the signal from the key chip, it is sent to a unit that amplifies the signal. That signal is read by the EWS module which communicates with the DME and gives the go ahead to allow the car to crank. If the incorrect key is used, then, when the key is turned, all of the gauges and such will come on, but the engine will not turn over. This was confirmed when a while back, I had the very early stages of the dreaded "key spin". I tackled it as soon as I had the first signs of it so it was not bad to do. Anyway, I replaced my ignition tumbler and forgot to install the antenna ring. I tried to start the car and nothing. I just about left a big brown spot in my underwear until I realized that I forgot to re-install the antenna ring. Once I did, the car cranked fine. Whew!

Now, back to the story. The DME that is in my car is what is called a "silver label" DME. It is specifically for the EWS II car. So in researching, I found out that my options were pretty limited and the cost of repair was going to be quite a bit. A re-manufactured silver label DME was going to be almost $1200 from the dealer and on top of that, I would have to have the car towed to the dealer to have the new DME "re-coded" or "re-synched" to my specific car. Needless to say, I did not want to chunk down this kind of money on a 15 year old car with 236K miles. So I also looked into having mine re-built. I came across these guys at bmwdme.com. They will test the DME for $50. If there is no problem with it, they send it back to you after you pay the $50. If it is bad (assuming it is not massive damage from a fire, drowning or severe electrical shorting), they will repair it for $475. This was certainly better than the approximate $1300-$1400 it would cost with a remanufactured one (taking in to account the tow and labor at the BMW dealership for re-synching it).

Here is where Roberto really came in to the picture. He was kind enough to research this problem for me (without me asking him to do so BTW). He came across this fellow's blog. His name is Richard. Here is the link: http://qcwo.com/technicaldomain/ews-deletion-chip. He communicated back with Roberto and advised that a standard "red label" 413 DME (for the 1992-1994 M50) would work if the EWS system is bypassed. Roberto forwarded the information to me. I started my search for a red label DME. I am located right between two gold mines in the form of Pull-A-Part junkyards. There prices are unbelievable. A DME would cost about $30. Only problem is, people know this and the on of the very first things that gets snagged is the DME. So I constantly searched for a red label DME. One day they put a VANOS M50 E34 on the lot. I got there the very same day, but the DME was gone. I also searched Craig's List. I finally found one from a 93 325i and got it for $60.

I had to remove the glove box to access the EWS module. Bentley leaves out one important information about a bolt that holds the glove box assembly in the car. It is a 10 mm bolt that is located above the glove box light. Pop the light out and you have easy access to it. Locating the EWS module was the next challenge as there are several modules in there. The instructions given were to cut wire #4 (green) and then cut and bridge wires #1 and #3. The wires are not labeled this way so it was a challenge to figure this out as well. With the assistance of the wiring diagram in the Bentley manual, I was able to determine which module it was (it was the module in the lowest bracket with a yellow connector) and locate which wire to cut (the green #4 wire is the very small, solid colored wire), and which wires to cut and bridge (#1 is black/yellow and #3 is green/black).

I consider myself an electrical moron, so I have to tell you, I was scared to start cutting and bridging wires. So, I cut the green wire #4 and capped off each end. I then cut wire #1 and #3 at the EWS module and spliced them together. I put the red label DME in the car. I turned the key and the dashboard lit up as usual, but the engine would not turn over. Remember me mentioning how the EWS was activated when I forgot to put the antenna ring back on the ignition tumbler when I replaced it? Well, I knew that the EWS was being activated because it was the exact same scenario. So, I also spliced wires #1 and #3 on the DME side as well. Again I tried to crank the car. This time the engine would turn over, but it still had no spark and would not crank. Now I was really ticked off and thinking that I had no chance of fixing this thing. So, I just put the wiring back to as it was from the factory and I put the silver label DME back in it with the intention of having it towed to my mechanic.

By chance, I thought I would get a used camshaft position sensor and replace it, but to my understanding, a bad camshaft position sensor will not cause a no-start situation, but can cause the car to run poorly. So, off I went to the Pull-A-Part and found an M50 that had had the intake removed, so it was a breeze to pull it. Due to weather and issues with my knee, I didn't work on the car for a couple of weeks. The other day it was nice out and my wife was doing some things and I commented to her that I had just decided to have it towed to my mechanic. My fear is that he would spend a couple of hours (at $80/hr.) just to diagnose it and he may well say it had a bad DME. So I would then have to send the DME off for a $475 repair. As I told her this, she said "what about that wire you bought?" I asked "what wire?" She said "you know, the one you bought at the junk yard the other weekend." I was like "oh yeah, the camshaft position sensor I pulled at the Pull-A-Part". So, I opened the hood and began trying to figure out how I was going to get the VANOS off so I could remove the sensor. As I looked around, I saw an electrical connector under the intake manifold that was not connected.

I traced it and found that it was the connector for the CPS. Remember earlier in the story when I took the CPS off of my E34 and put it on the E36 and it still would not crank? Earlier when I was swopping the CPS from my E34 to the E36 and it didn't work, I proceed to take the CPS back off and put it back on the E34. I bolted the original E36 CPS back on the front of the engine at the toothed wheel. Well guess what, I didn't re-connect the sensor (doh). I was like, "well crap, that explains why it wouldn't crank with the red label DME". Just for kicks and giggles, I re-connected it and tried to crank the car with everything stock (silver label and stock EWS wiring set up). But just as expected, it would not crank and seemed to have no spark. So, I proceeded to do the red label DME swap again. I put it back in and re-did the EWS delete wiring bypass.

I tried to crank it again. It would not crank, but sounded like it wanted to. So I tried a one second squirt of the starting fluid in the intake at the MAF. I tried again and still no start, but it sounded like it wanted to crank even more. So, what the heck, if one second is good, two seconds should be better right? So, I gave a good two second squirt and tried again.

It did not crank up immediately, but just like something winding up, IT FINALLY CAUGHT !!!!. It ran rough for a couple of seconds, then smoothed right out. I didn't let it run long because I had not yet filled and bled the coolant system. I shut it off and waited about 5 minutes. I tried it again and it cranked up immediately. So in the end, it was the DME that was bad and the red label DME swap into an EWS II equipped car does indeed work. After about 6 months, the lifters were noisy on start up. This was due to leak down of the lifters over time. Also, the VANOS was rather noisy. After bleeding the coolant system and making sure everything was okay, I took it out for a short ride (7-8 miles) without revving beyond 2500 PRM. By this time the lifters had pumped back up and the VANOS quieted down.

Here are some morals of the story that I learned:

If you have the desire, persistence, a good repair manual, some decent tools and some basic mechanical skills, you can do most anything on the BMW's (well, at least the older models like E36, E34 and earlier). Realize however that you may have limitations on your abilities. I'm not at the point that I would feel comfortable doing and R&R on a head gasket or head. Sometimes you just have to take it to a mechanic.

Don't be afraid to ask for help from other BMW owners who may have experienced the same problem. Listen to their input. This forum has some of the nicest and most knowledgeable people around.

Be willing to do research on the problem. Remember, Google is your friend. Search it and search this forum as a lot of the problems have been experienced before.

Don't just throw parts at a problem. Try to be methodical in your approach. Think things through thoroughly. If you get stumped or frustrated, take a step away from the vehicle (sounds like you're being arrested lol) and take a break. Take time to "re-charge" your batteries so to speak. Sometimes during that break a moment of clarity will come that will point you to the problem.

Always double check your work. Had I realized that I failed to re-connect the electrical connection side of the CPS, I would have had the car running a couple of weeks sooner.

I hope this long winded dissertation has or will help someone who faces a no-start situation.

Best regards,
Steve
 
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#338 · (Edited)
Steve GREAT THREAD This needs a sticky!!!!!

I've seen a video of the ews delete on youtube. I don't know if it's a similar resolve but worth taking a look at.

http://youtu.be/pnR7QL2J0A8
 
#339 ·
Steve GREAT THREAD This needs a sticky!!!!!

I've seen a video of the ews delete on youtube. I don't know if it's a similar resolve but worth taking a look at.
No, this thread does not need a sticky. We have too many stickies and some of them are dead or badly require an update. And you've not seen the number of page views on it...more than 100k. It is either no1 or no2 when you google ews delete, and it is cross linked on a number of other pages. People search for things on google first before they do so on forums and even when they come here to search they find it immediately.

Good writeup pope ! My thanks to Roberto as well without whom this thread would really not have been possible. His persistence and faith carried the day.

p.s. when do you intend to make another papal appearance on here? Easter? Christmas?
 
#340 ·
Information like this get's lost or archived never to be seen again.
I've seen threads like this with mile long posts attached.
So I don't think that matters.

It does deserve a sticky incase others need the information.
 
#342 · (Edited)
I am here soaking up as much info as possible, I might have a EWSII problem with an E34 540i/6.... what are my EWSII bypass options for the M60? Would it be the same red label DME? Thank you.

EDIT: I think I might have found my answer. From what I gather it's as simple as swapping over to a 0261200404 DME from a 12/94 and earlier M60. I just found a 404 dme and will give it a shot.

http://www.rtsauto.com/m60-swap-eliminating-ews-for-404-ecudme/

One would assume the the earlier 404 DME plugs into the same later E34 M60 harness without a re-pin?

I am new to the Bimmer world, I tune OBD-II gm's (Silverados, Vettes, GTO's) and I can turn off the VATS (Vehicle Anti-Theft System) in the flashable tune and load it back in through the diagnostic port. This hardware based DME/EWSII is very new to me.
 
#344 ·
Just get a Jim conforti stage 1 chip clone with the ews delete , then you don't have to swap your original dme
That's what I did

Sent from BimmerApp mobile app
Please pm me with info on where I might pick up said clone. :)
 
#345 · (Edited)
Yesterday I received my 404 DME, removed the 484 DME and plugged in the 404. I also cut the green wire at pin #66 and then I went in the cabin and removed the drivers knee panel and found the EWS. With the EWS plugged in it cranks but won't fire.

My EWS has three thick guage wires. Two black with yellow strips and one green. Someone tried to cut and connect all three in various combos (I assume). But I am unsure if they did this with a 404 DME (the green pin 66 wasn't previously cut). So once their "bypass" didn't work they put the three leads back together. (again, I assume). If it cranks over do I still need to bypass the EWS module or do I then need to hunt something else down? My inclination is to bypass the EWS module anyways and rule it out.



I did find the cam position sensor with open resistance, so I've got a cam and a crank sensor (that measured a little high in resistance too) on order.

EDIT: I found that one of the black wires is hot in crank, and the the other black is starter. Jumpered this two together. I do not know what thick green goes to, but it's hot with key on. And the cars features and accessories seem to work just fine with it unplugged. Still crank no fire, but with cam sensor unplugged I got a backfire through the intake while cranking. That tells me I have fuel and spark. Now to get a good chip for the 404 :) (Once I get it running)
 
#346 ·
If you have crank that means you have successfully bypassed the EWS system and nothing else went wrong. If you have the 404 dme and cut pin 66 the engine should fire up immediately. If it doesn't, then this is a standard E34 no-start issue. Prime culprits are the main and fuel pump relays. the crankshaft position sensor, and the fuel pump. Smart people change all of this out to new oem units as soon as they buy their car (unless there is evidence they were recently done). in order to avoid unpredictable no starts and all the costs and inconvenience that involves....especially if this is your DD. Good luck, and henceforth to avoid cluttering up this dedicated EWS thread perhaps you could post separately about this on the main board, if you need some help troubleshooting, although it does look like you're on top of the situation.

p.s. Bad cam sensors are not no-start situations for the E34.
 
#347 · (Edited)
My Car - whew!

Hello,
Finally, an opportunity to actually communicate with the Bimmer Family!

Ok, so here goes; my car is a 2000 323is, that has been mine since 2001. It had over 9000 miles on it, and purchased in Santa Monica, CA. When I first laid eyes on it, love at first sight! It was silver with wood grain panel, black trim and Classic red seats. Absolutely adorable! I remember driving back home with my new purchase, pulling over safely on the side of the road, getting out and thanking God for my first little bmw! Well many years later and $$$$ spent on the car have come and gone, yet we're still truckin. Latest: two weeks ago replaced water pump and thermostat housing 267. Last week had a/c charged cost 150.00, still not really cold; just cooler. Re-charged my brother's battery but no problems with my car. Had been riding around for awhile with DSC light until yesterday. All of sudden it went off. The car was running great! Today when I went to unlock the door, key didn't work! Oh my, thinking that this is it, will have to replace the key yet again after 5 yrs. Finally got into the car the regular way, put key in ignition, car is "dead!" It will not crank, nothing. Panel lights will not come on, headlights, rear lights, bell doesn't ring when the door is opened and key is in ignition. I did hear a click when I turned the key in second position, very faint sound. Don't know? This "girlie girl" is asking for your wisdom regarding this issue.

Thank you so much! Very appreciative of your time.
 
#348 ·
My e39 won't crank....Charged battery and nothing. Not even a noise from the starter. Everything else works headlights/radio/instrument cluster/etc...

What tests can I do to point out wether my problem is the key fob (which is strange) or something in the car (intrigues me cause right when changing key fob battery this happens.....), I can lock and unlock doors now with the key fob (I couldn't do this before) I tried the procedure of putting battery while holding the unlock and then tapping lock button 3 times simultaneously. I can open car with key from the door.


any tests other than changing the car battery and re-programmig battery (unlock/lock) ?

Can EWS in the key fob loose coding signature?
 
#349 ·
Help please. 1995 525i not cranking over.

I have a 1995 bmw 525i automatic. One day it would not turn over to start. Checked starter after removing the air manifold and it is good. I had seen a video on YouTube where someone spliced the ews wires #1 and #3. Did that now the starter cranks but will not start. Seen another video with the 4th / solid green wire was cut at the ews. Did that and still the same. Seen your article and you bought and put in a red labeled dme. Would a red label dme bought with no additional programming / just installed work for me. Again I currently have wires #1 and #3 jumped with solid green verified at term 66 disconnected. Now cranks and will not start. Your help/ advice would be greatly appreciated . Thanks for your time
 
#350 ·
I have a 1995 bmw 525i automatic. One day it would not turn over to start. Checked starter after removing the air manifold and it is good. I had seen a video on YouTube where someone spliced the ews wires #1 and #3. Did that now the starter cranks but will not start. Seen another video with the 4th / solid green wire was cut at the ews. Did that and still the same. Seen your article and you bought and put in a red labeled dme. Would a red label dme bought with no additional programming / just installed work for me. Again I currently have wires #1 and #3 jumped with solid green verified at term 66 disconnected. Now cranks and will not start. Your help/ advice would be greatly appreciated . Thanks for your time
Read the first post very carefully. Look through the embedded links there very carefully. You just skimmed through it, which is why you're asking an obvious question.
 
#352 · (Edited)
With no experience with this ews and dmi stuff to put it nicely.
And yet you've done two separate wiring modifications to your car. This suggests you have the competence to do things if you have supporting documentation.

I was kinda looking for a simple yes a red label will work after the wiring mods you did. Or a no it will not work and this is why. But thanks
Reading the first post slowly is simple enough and answer what will work and will not and why. There is no need to pout.

The answer is obviously yes, a red label dme for the m50 or M60 as the case may be is required, or an EWS deletion chip with a tune built in, subbed into your current silver label dme, together with the appropriate wiring changes in the EWS unit itself. The current silver label dme will not work under any circumstances without a working EWS unit/system.

The problem is that your current dme is looking for the ews signal and if it fails to receive it, it will assume something is wrong and will not start the car. The EWS unit itself only controls the starter and send the hardware handshake to the silver label dme that is searching for it.

I don't have ews on my car, and it has been years since I read this thread, but since i did read it carefully at that time, i was able to remember the essentials after some thought, because the op put so much careful effort into the writeup.

It is a real pity that the op, Bentley's Ghost as he was know, is no longer posting on here....He was a dude who really loved the E34 and was dedicated to helping people with the car. He even went all the way down to meet someone who had messed up a fuel pump replacement and sorted it out for him. The problem turned out to be the feed lines had been mixed up such that fuel ran the wrong way round the car.
 
#355 ·
If you have ews2, it will. You may have the next version of the anti theft system so it might not.

Goto the appropriate sub forum and ask them - they will help you precisely.
 
#357 ·
Hi everyone I have a 1995 318ti ews2 silver label 282 ... I had a flooded dme problem .. will the 413 red label work for me or also the 282 replacement silver label with an eBay $30 delete/tune chip? I'm hoping towards the replacement dme since I have bought one from eBay for $65 .. but does anyone have experience with the eBay delete chip .. would it actually work?


Thanks
 
#358 ·
Hey I'd like to begin with thanking you for the helpful information and advice. I currently have been dealing with a no start issue myself. I drove my car to Daytona and back to Orlando parked it and then when I tried to start it again later it would only crank repeatedly but wouldn't start. I smelled fuel coming from backseat and sourced it to be the left fuel level sending unit, replaced it and tried starting car and it still wouldn't start. I then replaced the battery since the one I had was some years old and it still wouldn't start but cranked repeatedly. I tried to do the ews 2 only to realize my model m3 didn't have the ews 2 because I didn't see the module behind the glove compartment to do the bypass. I have checked alternator also and it's fine and I hear fuel pumps cutting on and off. I have done peddle trick as well and have gotten back error code 1281 which is control memory supply (dme). I've read it could be fuel filter and bought one but have yet to put it on, I've also checked the fuses in fuse box and they seem to all be fine. I'm currently waiting on the arrival of a crank positioning sensor in hopes that it will end all my troubles and get my car running. It's been three months and I'm growing quite impatient with this problem. If the cps doesn't fix the issue my question would be, if I were to put a red label dme in the car since I don't have ews 2 will it work? Or should I just replace it with the exact one i have in there already? Any other suggestions would be helpful as well, thank you.
 
#359 ·
Hello Theez. Since your car is a 95 model, you probably do have EWS II, however I'm pretty sure that the EWS delete would not work on your car with the red label DME. Assuming that you are correct that your DME is faulty, I think your only option is to either purchase a new DME from BMW ($$$$$$$ if it is even still available) or have yours sent off for repair. The repair would be much cheaper. Somewhere in this thread (perhaps the first post) I mentioned a company that can do DME repairs. I can't say for sure that they work with your DME since it is a M model, but it can't hurt to contact them. I wish you the best with your car and hope it is as simple as the CPS. Good luck.
 
#360 ·
It must be somewhere on the car then if the module and port are not down there behind the glovebox. I just thought it was odd my car didn't have them like all the videos I looked up of other people's car. For now sounds like I got a good plan to go with at the moment. The new cps arrived today so I'm gonna put it on soon and then see how it goes, keep you posted. Thanks also for all the info by the way, it helped a lot.
 
#362 · (Edited)
Cps stuck

Hey guys I've found out where the cps is and am halfway through replacing it. The issue now is that the cps sensor on the front of the engine refuses to come out. It's really jammed in there, is there any ideas on how I can remove it? It's been a couple days now and after soaking it in some penetrating lubricant it still won't budge.
 
#363 ·
Hey guys I've found out where the cps is and am halfway through replacing it. The issue now is that the cps sensor on the front of the engine refuses to come out. It's really jammed in there, is there any ideas on how I can remove it? It's been a couple days now and after soaking it in some penetrating lubricant it still won't budge.
I had one stuck once. I removed the hex bolt and used a large blade screw driver and hammer to tap the tang that the bolt went through. Once I got it dislodged, I was able to pry it up between the pulley and bottom of the CPS. Hope this helps.
 
#364 ·
Cps

Thanks for the response I appreciate it greatly and by any chance do you remember what parts you took off/ route you took to get the cps off. I only moved the coolant expansion tank to get too front half of the sensor and the intake boot/maf housing/air filter to get too the half of the cord that ran down the side of the engine block.
 
#365 ·
Thanks for the response I appreciate it greatly and by any chance do you remember what parts you took off/ route you took to get the cps off. I only moved the coolant expansion tank to get too front half of the sensor and the intake boot/maf housing/air filter to get too the half of the cord that ran down the side of the engine block.
As I recall, my 95 325is engine compartment was laid out similar to your M3. I just removed the lower radiator hose instead of the coolant reservoir and approached from the bottom to get to the sensor itself. I remember that the wire was routed under a plastic guard that I showed in one of the pictures. I removed that. The wire was also routed under the Vanos solenoid and instead of worrying about removing that, I just cut the wire to remove the old CPS and routed the new one without trying to get it under the solenoid. I removed the alternator cooling boot so I could snake my hands under the intake to get at the connector.

It should be fairly straight forward as far as you just have to look at what is in the way and remove what you need to.
 
#366 ·
Still stuck

Ok I tried going from the bottom and that wasn't successful either due to the positioning of the pulleys underneath it. I'm nearing the point of actually drilling it out if that's possible. I'm going to keep trying to remove the fan clutch and see if more room would give me a better chance at removing it. It's been stuck for 3 weeks now and I'm starting to think it's stuck in there for certain.
 
#367 ·
Success!

After about 4 months of chasing the problem, my car finally starts and runs even better than before. The crack sensor was the problem and although it was stuck I was able to wedge the flat head portion of a screwdriver without the handle under the sensor and above the gear underneath to push the sensor up and out. Put the new one in and cranked the car, gave it some gas while cranking and she fired right up. It was a bit rough at first but it got better as the engine ran, got quite a bit of idle fluctuation but I dont think it's much to be concerned about. I'd like to give a big shout out to the creators of this forum, all the info that was given by bmr_lvr and the blessings from cpnwrench ( your right by the way this is truly what forums are for ) Now I have to figure out how to get my windows/sunroof switches to work but in the mean time it's all good! God bless you all and God bless the forums!!!! :D
 
#368 · (Edited)
Eventually
Won't
Start

I don't have time to read this whole thread at work; my apologies. But I have posted in the intro section and will provide more info later. We have at our shop, a 1995 525i which, eventually, wouldn't start. More research is needed, and I've been lumbered into doing so.
Danke schoen, Bimmerfest!

EDIT: Having now read "the monologue," I can see that I'm asking a bit more than most forum posters, in that the car is not mine, it's in a shop, and someone else has been working on it. I am interested in learning about the car, so I will not post again until I have more info.
'Weidersehen.