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BMW E39 - The Most Reliable BMW

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37K views 36 replies 18 participants last post by  orientblauexpress  
#1 ·
When you’re in the market for a new or used BMW, or any other car for that matter, you likely do some research before making your purchase. From my personal car buying experience, I research everything from trim packages to drivetrain options, but most importantly I want to know that what I’m buying isn’t going to drive me to the poor house in repairs. That is why I decided to see which is the most reliable BMW available.

For this search, we’re leaving out the options that you’ll find on the floor of your local dealer showroom. We’re going to look at a BMW from the past that has stood the test of time and is still running around on the streets. This model was sold by the thousands and have plenty of miles, and some multiple owners, to show that they were built with quality to last for years. Here is what we feel is the most reliable BMW, the E39.

BMW 5 Series (E39)
1031990

A few weeks ago, we ran a story on What is The Best Used BMW to Buy and received feedback from forum members that we left a favorite off the list. The ’95-’04 BMW 5 series Sedan (E39) was highly praised by quite a few in our comments, so we did some more research and found that this vehicle has quite the following and for good reason. For starters, it’s a 5 Series so you’ll appreciate the roomy interior and creature comforts that you’d come to expect from an executive car produced by BMWs. As an executive sedan, the E39 generation was and is still considered to be the best in its class. Let’s be real though; roominess and comfort don’t have anything to do with reliability and that’s what we’re here to discuss.

Available with different drivetrain packages, you’ve got some terrific variants for one of the most reliable BMW model options. Depending on the year, the E39 530i was available with different inline-six powerplants, the most popular being the naturally aspirated 3.0L M54 engine that cranked out an impressive 228 hp. When mated to either manual or automatic transmissions (both 5-speed), you’ve got a car that will surprise you with its performance while still having a reliable BMW engine.
1031991

If you crave more performance than a straight-six engine can provide, the E39 540i might be more to your liking. This model came with BMWs naturally aspirated M62 4.4L V-8 engine which, in its most powerful year, cranked out just under 300 hp and 325 ft.-lbs of torque. Putting the power to the ground as handled through the Getrag 420g 6-speed manual transmission or the alternative ZF 5HP24 or ZF 5HP30 5-speed automatic transmissions. Both offering solid performance with no stand-out flaws when maintained properly

The most powerful of the E39 family would be the BMW M5 that had the S62 high-performance variant of the M62 engine. Considered to be a V-8 Super Sedan, the M5 could reach speeds of 60 MPH in under 5-seconds because of the power produced by the 4.9L naturally aspirated V-8 engine. To keep this one of the most reliable BMW engines, engineers designed it with a dry-sump lubrication system and higher-capacity water pump to protect and minimize wear. The six-speed Getrag 420G transmission easily handles the near 400hp produced by the S62 engine, to deliver adrenaline pumping performance, while still allowing you to feel confident that you don’t have to do F-1 engine maintenance to keep it living for the long term.

1031992


Searching for a most reliable anything means that you need to look for the flaws or problem areas, and with the E39 that was minimal. In many autos you’ll find that engines and transmissions are what people find as the weak points, but that isn’t the case here. What we were able to dig up for engine issues was fairly minimal. Owners commonly found the engines to run rough, which isn’t serious but a great annoyance. A common fix for this is performing maintenance to the Idle Control Valve (ICV). This doesn’t mean replacing it, but simply cleaning and checking the proper performance to ensure it’s opening and closing as it should.

As for the chassis, we suggest inspecting the suspension bushings, which in my opinion would be a standard maintenance item on a nearly 20-year-old car, at its latest production date.

1031993


Of course, you may find some electrical gremlins when dealing with the interior of the vehicle, but again that is expected for a vehicle of its age. The main thing is that when considering the purchase of an E39, if the vehicle has been maintained properly you are making a solid investment that likely won’t nickel and dime you to death in repairs after you buy it.

Thank you to the forum members who shared their opinions on a great used BMW to purchase, which we found out to be one of the most reliable BMW model options. If you have any suggestions or input, feel free to drop a comment below.
 
#3 ·
Well, I’m an enthusiast for the pre 2007 marque, so I agree. I just limped home from a factory original radiator that had plastic break after 23 years of service and I should have replaced but didnt. The entire cooling system had been refreshed last month save the radiator.

For these cars to be reliable one has to abide by the typical forum guidelines where the cooling system, ignition system, fuel pump/filter system, and CCV must be fairly fresh (less than 10 years/100,000 miles). So, no vacuum leaks, good O2 sensors, no clogged cats, codes clear, primary systems working without resistance.

No idea how the auto trans works, never driven one but they throw codes too. Keep stuff working right and they will work right. Not much more to say than that.
 
#4 ·
TL:DR, all of the filters, vacuum system, cooling system components need to be “as new”. Some of the fuel supply components need to be “new” all of the time. Change the oil every 5-7K miles. Don’t expect a 5 year old battery to satisfy. Just stay on top of things, it’s not a disposable commodity. (After 2007 they might be)
 
#6 ·
Lol Jim! I still love my 2001 540 M-Sport, even if it IS getting long in the tooth being 20 years old and 324,000 miles. Stuff breaks, but I finally have a local shop that really knows E39/E38s, enjoys working on them and get this, $120/hr labor rates and only marks up parts like 20%, and even lets me bring my own parts on occasion. God bless them. DUDMD Tuning in Auburn, WA if anyone cares to know.

I took a risk and bought a G30 M550iX...but got an extended warranty...out to six years, 100,000 miles. Fingers crossed. Still daily driving the 540....its a keeper
 
owns 2001 BMW 540 M-Sport
#7 ·
^_that’s a good deal. After replacing the drivers side valve cover gasket last week the very next day the ABS module decided to crap out. It is 21 years old, never had a problem with it since new. After I fix that I’ll be doing the power steering hoses for the 3rd (or is it the 4th) time.
 
#8 ·
540, I will be searching for your sway bar set up. Mine is a measly 528 but I need IE or Eibach sways, badly for my taste. I have IE sways on my e30, the 46 is fine with B6’s. The 39 needs moar support laterally for me but the Buick ride kind of confounds me. Nice to hit potholes and not feel them, not nice to be wary of off ramps that say “25mph” and feel all that sway. Hard to get used to big car after a lifetime 3.er person.
 
#24 ·
Front bar is different....so you have to find the 6 cylinder version. For the rear they are the same...you could even use an M5 out back, they are cheap used. Consider installing M5 rear traction rods, those will also tighten up the rear subframe to the chassis.
 
owns 2001 BMW 540 M-Sport
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#10 ·
Well yes, it is a pretty sturdy and reliable car -- modulo the cooling system that needs constant attention.
I have owned it for 21 years -bought it new- and would never sell it or give it up.
However, I would say this to those who may want to own an E39:
If you are not willing, eager and ready to wrench it with a screwdriver and a 10 mm socket wrench, this car is not for you. It will either ruin your wallet, or make you become an expert weekend mechanic...LOL....
 
#12 ·
Good points. Bimmer enthusiast long for I6 naturally aspirated, non turbo engine. However, most of the cars with this engine are over 10 years old. So, if one is not mechanically incline, better get newer cars. Unfortunately, newer cars are not I6 naturally aspirated engine. At least, the performance still a BMW. I for one just can't fix cars. I am willing, but my fingers and patient skills are not up for the challenge. When I replaced a dishwasher, I had hard time to connect the supply water. It was tugged underneath and the length of existing pipe is barely made it. My wife came to rescue. I don't think she will rescue me maintaining a bimmer. :(
 
#11 ·
To add to what Chedley said it would be very helpful to have a junkyard nearby where you can get parts unless you have deep pockets.
The dealer just keeps jacking up prices. I wonder how long BMW will still keep making parts for our E39’s.
 
#13 · (Edited)
The only BMW that comes close to e39 reliability is e46. I have both.
Just spent $1300 on new clutch kit and FW and others exhaust parts.
Sadly, this car has gotten some rust from being in the NE.
I love this M54 engine. So simple and easy to work on.
Here a picture of my X5 35D. So complicated and no access to anything.
Image
Image
Image
Image
 
#14 ·
Having added a Tesla to the "fleet," I spent some time over the winter deciding which of the 3 BMW's would have to go. I had reluctantly decided on the '03 525i, but when Spring finally came and I took it out of storage I just couldn't do it. That car drives better than anything else we have, and somehow better than the three other E39's that I had before it.
 
#15 ·
My first BMW was a 2000 528 M Sport. The finest vehicle I’ve ever owned. I liked it so much that I made a mistake and traded it in for the same black 2019 540 model but with X-drive. Both models are great but I got too old to try to replace plastic peace’s hanging off it from underneath. I can’t slide around on my back anymore. My 13 year old daughter was also on my case about it. It had 230000 miles on it and had none of the complaints your article mentions. It did have an annoying vibration but that was during warm up when it could not decide if the choke should stay on or not.
I don’t really like turbo charge mostly because of the lag but the X-drive on my 2019 is a must if you really like the ultimate driving machine. Put it in sport mode and the automatic stays in the lower gear and the car is ready to go without that “Oh know what gear should I be in” hesitation.
This makes the M car badging unnecessary for the 540 because the X-drive does the best job on the twistys than the old 528 M extras that did not nearly accomplish what the new car does.
I hear the new M5 is coming back with a manual option. I would have to think about that. If your looking for a preowned BMW the 5 series you speak of is the one. Stick with the in-line 6 and find the manual. Put some synthetic oil in the manual trans and there will be no stiff shifting. Talk to your shop about which one because I’m not sure I can name drop but the brand is used for racing.
 
#17 ·
Guess its all relative ,if you want super reliable by buy a Toyota Appliance (Camry) I have a 1999 528i wagon done 298,000 Ks costs me some money use an Indy once a year service ,but do most preventative maintenance myself ,Oil /Filter every 7500K's, Belts Brakes Gaskets ,Plugs etc as required . Good news;) the local dismantlers still have a number of rust free cars with lots of good bits got a nice seat for $50 last year. However did had to obtain a rear wiper switch from Estonia via a auction site a couple of years ago :unsure: My car is Oxford Green ,one the same in dismantlers I am watching just in case I need more bits. Do some longish trips 500K,s round trip , its comfortable ,quite ,plenty of room takes all our stuff. In my opinion the last of the real BMW 's designed by Engineers not Accountants
 
#18 · (Edited)
Guess its all relative ,if you want super reliable by buy a Toyota Appliance (Camry)
I have to agree with you. My wife drives a Toyota Highlander (bought it new), it’s got 84K on it now. Other than the cost for tires, oil and filters our only repair costs have been $160. The brakes and rotors are still original and OK.
 
#20 ·
...A few weeks ago, we ran a story on What is The Best Used BMW to Buy and received feedback from forum members that we left a favorite off the list. The ’95-’04 BMW 5 series Sedan (E39) was highly praised by quite a few in our comments, so we did some more research and found that this vehicle has quite the following and for good reason...
First question is who is "we"?
Second is where are these '04 E39 Sedans for sale?

Probably at least a third, fourth and fifth but I'll keep this short and just ask - Why does this look like an advertisement for a car that ended production 17 years ago and being directed at people who already have one? What is it you are trying to sell?

Posted through Tapatalk downloaded to my neural implant
 
#22 ·
The E39’s production ran from 2016 to 2003 so how did the 95’s and 04’s get into the E39 production?
The US didn’t get the 2016’s.
Umm, I think you typo'd but good point. Because of the OBD-II mandate the E39 was delayed here in the states for a year.

Posted through Tapatalk downloaded to my neural implant
 
#25 ·
When you’re in the market for a new or used BMW, or any other car for that matter, you likely do some research before making your purchase. From my personal car buying experience, I research everything from trim packages to drivetrain options, but most importantly I want to know that what I’m buying isn’t going to drive me to the poor house in repairs. That is why I decided to see which is the most reliable BMW available.

For this search, we’re leaving out the options that you’ll find on the floor of your local dealer showroom. We’re going to look at a BMW from the past that has stood the test of time and is still running around on the streets. This model was sold by the thousands and have plenty of miles, and some multiple owners, to show that they were built with quality to last for years. Here is what we feel is the most reliable BMW, the E39.

BMW 5 Series (E39)
View attachment 1031990

A few weeks ago, we ran a story on What is The Best Used BMW to Buy and received feedback from forum members that we left a favorite off the list. The ’95-’04 BMW 5 series Sedan (E39) was highly praised by quite a few in our comments, so we did some more research and found that this vehicle has quite the following and for good reason. For starters, it’s a 5 Series so you’ll appreciate the roomy interior and creature comforts that you’d come to expect from an executive car produced by BMWs. As an executive sedan, the E39 generation was and is still considered to be the best in its class. Let’s be real though; roominess and comfort don’t have anything to do with reliability and that’s what we’re here to discuss.

Available with different drivetrain packages, you’ve got some terrific variants for one of the most reliable BMW model options. Depending on the year, the E39 530i was available with different inline-six powerplants, the most popular being the naturally aspirated 3.0L M54 engine that cranked out an impressive 228 hp. When mated to either manual or automatic transmissions (both 5-speed), you’ve got a car that will surprise you with its performance while still having a reliable BMW engine.
View attachment 1031991
If you crave more performance than a straight-six engine can provide, the E39 540i might be more to your liking. This model came with BMWs naturally aspirated M62 4.4L V-8 engine which, in its most powerful year, cranked out just under 300 hp and 325 ft.-lbs of torque. Putting the power to the ground as handled through the Getrag 420g 6-speed manual transmission or the alternative ZF 5HP24 or ZF 5HP30 5-speed automatic transmissions. Both offering solid performance with no stand-out flaws when maintained properly

The most powerful of the E39 family would be the BMW M5 that had the S62 high-performance variant of the M62 engine. Considered to be a V-8 Super Sedan, the M5 could reach speeds of 60 MPH in under 5-seconds because of the power produced by the 4.9L naturally aspirated V-8 engine. To keep this one of the most reliable BMW engines, engineers designed it with a dry-sump lubrication system and higher-capacity water pump to protect and minimize wear. The six-speed Getrag 420G transmission easily handles the near 400hp produced by the S62 engine, to deliver adrenaline pumping performance, while still allowing you to feel confident that you don’t have to do F-1 engine maintenance to keep it living for the long term.

View attachment 1031992

Searching for a most reliable anything means that you need to look for the flaws or problem areas, and with the E39 that was minimal. In many autos you’ll find that engines and transmissions are what people find as the weak points, but that isn’t the case here. What we were able to dig up for engine issues was fairly minimal. Owners commonly found the engines to run rough, which isn’t serious but a great annoyance. A common fix for this is performing maintenance to the Idle Control Valve (ICV). This doesn’t mean replacing it, but simply cleaning and checking the proper performance to ensure it’s opening and closing as it should.

As for the chassis, we suggest inspecting the suspension bushings, which in my opinion would be a standard maintenance item on a nearly 20-year-old car, at its latest production date.

View attachment 1031993

Of course, you may find some electrical gremlins when dealing with the interior of the vehicle, but again that is expected for a vehicle of its age. The main thing is that when considering the purchase of an E39, if the vehicle has been maintained properly you are making a solid investment that likely won’t nickel and dime you to death in repairs after you buy it.

Thank you to the forum members who shared their opinions on a great used BMW to purchase, which we found out to be one of the most reliable BMW model options. If you have any suggestions or input, feel free to drop a comment below.
 
#27 ·
Just bought my first E39 about a week ago. Buddy and I drove it back nearly 1500 miles without a single issue. Have the M-Sport and for its size and weight it is an incredibly capable car when on twisty roads. I came from an E36 and while it's obviously not as nimble, it is definitely much more comfortable on the highways.
 
#29 ·
Hey Jim, thanks. This is NotAnM5...Wanted to change names but the mod told me it'd be easier to just make a new account haha.

And my mistake, it's not an M-Sport, just a sports package with the M-Sport Suspension, M steering wheel, and M shift knob. I was looking for the 2003 proper M-Sports, but they were a little out of my budget.

The car I picked up is a 2000 and had 70,000 miles on it when I bought it, and after the road trip back it's at around 71,600. The previous owner had recently changed the oil, but I think I might change it again after the long road trip since it's better to be safe than sorry with these cars!

Gonna post some pics up of it shortly.
 
#32 ·
Rule of thumb is, don't buy older BMW'S if you can't DIY or don't have DEEP pockets.
Goes for all markets, imports will be even more expensive.
I do ALL of the work myself, E39 is my toy.
The amount of work, a 20+ year old, mostly neglected, car needs is huge.
Most suffer from CCV and Vanos issues, oil pan, oil filter housing and head cover gasket leaks. Expensive jobs at services.
Few mechanics that are still good with the.
E38, 39 46 53, all shared engines.
But, once fixed, they put a smile on your face every time you drive or look at them.
And they always make you look back one more time and say, "Damn, it looks good! "


Sent from my SM-G986B using Tapatalk
 
#33 ·
...
Most suffer from CCV and Vanos issues, oil pan, oil filter housing and head cover gasket leaks. Expensive jobs at services.
....
Sent from my SM-G986B using Tapatalk

Definitely, as a new bimmer, you'll get to learn to live with it.

Those you listed are the most common and known sources of oil leaks.
But there are the mysterious tiny leaks -nothing that require topping off with some magic oil-. They are the worst.

Actually, I make it a hobby chasing them. My latest newfound source of oil leak on M62TU V8 engine : the connector to the oil separator on the breathing oil pipe under the intake manifold. So, I am replacing the whole pipe...then on to chasing the next leak.!!