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BMW X5 E70 Xenon D1S headlight bulb change DIY

65K views 23 replies 9 participants last post by  annihil8ted  
#1 · (Edited)
BMW X5 E70 XENON D1S HEADLIGHT BULB CHANGE DIY

I was looking online to find how change the D1S Xenon bulb on my car but I could not find anything definitive, so I thought I'd put this DIY together. This applies to the E70, and possibly other models like the E71/E72 as well that may use the same wire clip retention design.

TIME: 45 minutes for a first timer (10 minutes if experienced)

DIFFICULTY: 2/5 (mostly blind feeler access to removing the metal wire retention clips from the D1s bulb base and getting the back access cover back on--see pictures for clarification)

PARTS NEEDED
  • D1S bulb(s) (see side note below)
  • Gloves (nitrile or rubber; to prevent hand oils getting on bulb--do NOT touch the bulb or you'll create hotspots on the glass and it will have shorter life)
  • Large flat head screwdriver or plastic wedge tool (to help get the harness off the bulb base; not required)
  • Camping headlamp (to give you more light inside the fender to be able to see what you're doing)
  • Cell phone camera (to take a photo of the interior capsule to help guide your work; not required)

INSTRUCTIONS

REMOVAL
1. Open the hood. You will be working from the interior of the front fender, as viewed from the engine bay (see pictures).

2. Open up headlight case low beam cover. On each side headlight case, there's 2 covers that expose the headlight interior. The twist off inboard one is for the angel eyes bulb (2011 and older), and the clipped outboard one is the for access to the low beam (this is what you want to open--it's in the fender recess). To get the outboard access cover off, there's a tab on the very top--just push down on the tab to allow the top portion to swing back. It will come right off and will reveal the inside.

3. Remove D1s base holder retention clips. In the exposed outer access hole, you'll see a silver wiring harness, it will be attached to the bottom of the D1S base. Using that as a marker, by blind feel, you'll feel 2 thin wires securing the D1S base. You'll need to push each retention wire towards the D1S base, then towards the center of the bulb to release it. Study the photo.

4. Disconnect D1S wiring harness. Carefully pull out the D1S bulb by slowly backing it out (gently nudge the clips to the side as necessary to clear your D1S bulb/base). Then, disconnect the wiring harness. You may need a large flathead screwdriver to help wedge out the wiring harness a little bit, then use your hands when you can to remove the harness from the D1S bulb.

INSTALLING

Reverse the above steps: 4,3,2, 1. Notes for each step are below:

Step 4': Tip: the wiring harness has spots for 4 connectors, but only 1,2,4 have pins. If you lose orientation, check the harness and bulb to make sure it's aligned properly when reinstalling the D1S bulb to the harness. There's also a subtle tab to help orient you.
Step 3': Install the headlight by wiggling and pushing forward the bulb until it's secure in the headlight. Replace the retention clips (tip: When reinstalling the securing clips to the D1S base by blind feel, use a cell phone to verify the clips are in the proper place). Now, I would test the headlight on this step to make sure it's all working properly.
Step 2': This is probably the most frustrating part of reinstalling. On the access cover, you'll see there are 2 lower securing legs. These securing legs need to fit into the headlight capsule holes. The holes are just under a protruding circumferential lip. Use a camping headlamp to light up the area to get one foot in, then the other foot. Once you do this, you can then swing the access cover closed via the top locking tab.



Side Note: I wanted to get a slightly more white light than my stock, slightly yellow 4300k D1S bulb. I opted to get some Osram D1S Xenon Cool Blue Intense 66140CBI bulbs (5000k), more white color with slight blue tint). There are some Philips D1S bulbs that are as good as well. Do note that there are lots of high quality appearing counterfeit bulbs out there, so make sure you buy from reputable Osram or Philips distributors like www.theretrofitsource.com or PowerBulbs (dot com) to make sure you get the real genuine product in a factory sealed packaging and holograms.
 
#2 ·
Thanks for the informative write up and DIY guide! I'm sure this will come in handy one day. One thing I hate about the headlights in how limited the space is in there, when I replaced my Halos to LED's it took me a good 15 minutes just to fit the bulbs in.
 
#4 ·
OP - thanks for the detailed written DIY instructions.

My driver side high/low beam bulb is out . . . part number 63217217509 (#8)

Question
- I see two price points - genuine BMW part from a dealer (BMW of South Atlanta) for about $160 and an Osram Sylvania option for $45.

What is the difference? I don't think this is the usual BMW brand markup, not sure. Here is a listing of both from the same retailer.

Second question - has anyone tried the cheaper option? Will the light color match the factory original one?

I am inclined to go with the genuine BMW one . . . but I won't do it if it is just a BMW brand markup and nothing more.

Thanks.

For those wanting a DIY video, here is one (2 min 45 second). First minute is too basic for this crowd!

https://youtu.be/bPeVE4mf-oA?t=45s
 
#6 ·
Thanks for the quick response . . .

Do you know if it is the same *exact* bulb, just branded differently? Reason for asking - if it is not, the light color may not match. The other option is to buy two and replace them both.

What makes it more interesting/confusing is - Osram is priced at $45 from Factory_OEM_Xenon . . . but at ECSTuning it lists for $80. Could be Factory_OEM_Xenon is not authentic.

How do I tell if it is authentic or not? Do you have a suggestion for a retailer?

Thanks.
 
#7 · (Edited)
If you want guaranteed genuine, go to Power Bulbs (dot com)--for some reason it won't let me link it. It's listed as a genuine retailer from OSRAM's website. They are from the UK but ships relatively quickly. ECS is also a reputable retailer you should be good with genuine ones.

I got the Osram 66140CBI bulbs. As of current, if you use "BULBLOVE" code, you can get 2 new ones for $134 (free shipping). I paid $155 back in the fall.

Of note, even with the exact same brand/model of bulb, there will be aging with the other bulb, so if you just buy one, so you have a good potential for color mismatch. You're better off buying 2 new ones. Besides if one goes out, the other isn't too far behind.

I've learned to not skimp on potentially suspect counterfeit parts as it will cost you more time and money in the long run.
 
#9 · (Edited)
Thanks! Always impressed with how much good info one can get from this forum!

Checked out Power Bulbs . . . more choices, more questions!

Agree with you, I should probably change both bulbs for the reasons you indicate.

Philipps is more expensive than Osram - any idea why? What am I giving up when I go for Osram - lower build quality?

Power Bulbs lists different categories for Phillips and Osram D1S bulbs . . .
  • Standard
  • Economy/Long Life
  • Styling
  • Maximum Performance
All these bulbs are D1S / 35W / 85V . . . the difference, besides the cost, appears to be in the color temperature (K rating) . . .

I wonder what the K rating is for the factory installed bulb - ~4100/4300 K? What I am concerned is a different K rating might trigger some fault code . . . IMO it should not, provided the wattage, voltage and D1S are matched - correct?

OSRAM Xenarc Cool Blue Intense D1S (66140CBI) - 6000K . . . can you (X5Boise) share the reason why you chose this over the other options?

Does 6000K hurt the eyes when you look at them - granted it is the other person's eyes, not mine?

The other option under Styling is Philips Xenon WhiteVision gen2 D1S - 5000K, more expensive than the Osram Xenarc . . . claims - "matches the look of LEDs" . . . whatever that means!

Here is a comparison article that compares Philipps Xenon WhiteVision against Osram Xenarc Cool Blue Intense . . . I think this article got the K rating backwards and the Phlipps is the D2S version, not the D1S I need.

Is there an upper limit for K temperature beyond which it makes it NOT street legal . . . the last thing I want is for some cop to tell me my bulbs are not legal.

EDIT: The links are not working, so included them below . . . copy/paste WITHOUT the quotes.

Power Bulb:
"https://www.powerbulbs.com/store/category/xenon-hid-bulbs-d2s-d2r-d1s-d1r/fitting/d1s"

OSRAM Xenarc Cool Blue Intense D1S (66140CBI)
"https://www.powerbulbs.com/product/xenarc-cool-blue-intense-d1s-single"

Philips Xenon WhiteVision gen2 D1S
"https://www.powerbulbs.com/product/philips-xenon-whitevision-gen2-d1s-single"

Comparison article
"https://www.powerbulbs.com/us/blog/2016/02/philips-xenon-whitevision-vs-osram-xenarc-cool-blue-intense"

. . .
I got the Osram 66140CBI bulbs. As of current, if you use "BULBLOVE" code, you can get 2 new ones for $134 (free shipping). I paid $155 back
. . .
 
#12 ·
smyles - thanks for the clarification . . . my oversight, didn't connect the CBI you mentioned with the CBI in X5Boise's bulb model number! Looks like both of you chose the same bulb.

Now I am debating between Osram Xenarc Night Breaker (66140XNB) versus Osram Xenarc Cool Blue Intense (66140CBI). Looks like the Night Breaker puts out more light (70% more) BUT its color temp is more yellow, only 4350K (versus the 6000K for the Cool Blue Intense)

A lower K value is not that important to me as I have the 2011MY X5 which has the yellow angel eyes . . . 2012MY has the white angel eyes. Night Breaker might be a better match for my yellow angel eyes. Thoughts/comments?

The Amazon seller I found is RSP21500 . . . they sell two bulbs for $140.

Reading through various customer reviews, it looks like there are lots of counterfeit versions floating around . . . one of the Amazon reviewers suggested we buy directly from Amazon (as in fulfilled by Amazon).

Given the strong US dollar and the 20% discount, I can get two of these from Power Bulbs for under US$ 120 plus shipping. So might as well go with Power Bulb and not have to worry about authenticity.

Once again a big thank you to both smyles and X5Boise . . . learned a LOT . . . started with the idea just get the factory installed equivalent and be done with it, local BMW Parts quoted $268 for ONE bulb . . . then started to see a WIDE band for the Osram/Philipps prices . . . that prompted me to pose the original question . . . now I feel comfortable ordering it . . . THANKS!
 
#13 ·
There's a comparison YouTube video of the two, somehow the bulbs manage to produce slightly different light pattern. I preferred CBI just because of more universal spread.

In any case, imho any fresh authentic xenon bulb will do just fine; E70 headlights that are few years old have bigger issues to be cured: dust inside lense covers, on lenses themselves, burned out spots in the reflectors, yellowing covers, etc etc
 
#14 ·
Thanks.

Yes, I did check some of those videos and still photos . . . tough to tell which is better as the camera adjusts to the light conditions and the street lights also mess up the comparison.

There was some chatter about the CBI doing a better job of illuminating the sides . . . in the end, I went with the Night Breaker . . . mainly for the "supposedly" extra light . . . and I am not a big fan of that pure white look (unless it is the LEDs seen on the F15s, those I like a LOT!)

I completely agree, there are lots of other things that impacts the light quality . . . as I said, initially I was getting confused with all the different options, once I understood the details, I just wanted to make an informed choice.

Thanks again for all the help.
 
#16 ·
Good catch. My car is a 2011 LCI but was made early in 5/2010. Actual LCI headlights didn't get put in until later in the 2011 model year (these had LED halo rings)--not sure of the manufacturing date start (possibly Sept or October 2010 when they also started putting in Comboxes and changing the TPMS sensor types).
 
#20 ·
I didn't have enough confidence in my skills, so I let my Indy do it for me. Yes mine is also a twist and remove set up, not like the two wire DIY video I watched.

Not sure what bulb you ordered . . . if it is OSRAM, they have the "The OSRAM Trust Program" . . . . you can verify your bulb against the security hologram here.

If you have any doubts email OSRAM Germany, they are very good at responding.

I saw a wide range of prices for the OSRAM bulbs, some of the sellers looked awfully suspicious, so I dug a bit further.

I got mine from powerbulbs . . . these are authorized OSRAM dealers. They are also very responsive to emails queries.

Hi all was going to change my head light bulbs on my 2012 e70 but i can't figure out how to remove them mine are not held in place buy the 2 wire retainers. any help would be greatly appreciated. i tried to twist them but couldn't get them to budge was afraid of breaking something.
 
#21 ·
i actually bought aftermarket only because they had such good reviews from the people over at audi and vw forms they are from Deautoled.com . 5500K 35w D1 bulbs hope they are as good as they say because changing them sucks :mad::) my big paws don't fit in there well! I'm still gun shy about doing this!Thanks for the input