finally got the car jacked up and was NOT able to turn the wheels by hand, I was able to using the steering wheel with the car on but it was still fairly stiff. Not sure what my next move will be.
Actually I am not sure how you would check the ball joints etc.
When I was turning the steering wheel with the car jacked up, I noticed that the wheel would " settle "into the straight position. However a few degrees in either direction the steering became stiff again. Gotta get this figured out before December inspection.
Next step is a harder. But before you take off the steering rack, or before you take off the pump, - All based on a guess and a "lets change parts until the problem goes away... I think you should do this:
Disconnect the tie rods and repeat the same test as you did previously. You can either disconnect them at the wheel hub, (near the #7 at the diagram), or disconnect them at the adjusting nut - just note down the number of threads at each nut so that you can put it back into the same place and avoid the need for an alignment (near the #5 on the diagram). You can even try and disconnect the tie rod from the rack completely by separating (between #5 and #4). I think the easier and least complicated will be #7.
Anyway, what you are doing and removing the wheels from the system and checking the system from your driver's steering wheel, to the steering rack. now:
1. If it is still stiff, then it means that you don't have any stuck/dried/seized joints. It is something in the steering, not the wheels.
2. If the movements now are easy, then it means that the rack and the pump are good, and your problem is with one of the wheels.
3. If it is 2. Reconnect one wheel at a time.
3.1. If you reconnected the left wheel, and it's stiff again, the problem is with the left wheel. If you reconnected the left wheel and the steering is still light, then it's the right wheel.
3.2. If you want to be anal about it, disconnect the above wheel and do the same with the right wheel. Otherwise, reconnect the right wheel and see how it adds to the feel. There IS a theoretical chance that BOTH sides joints are seized...
mw