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A few E34 540i problems -- Help!

5.9K views 9 replies 5 participants last post by  TexHun  
#1 ·
Hi all,

Our 1995 540iA has developed a few problems; I'd appreciate everyone's help in trying to diagnose/solve/fix them.

First, a little history: the car was bought a little over a year ago. Single owner (verified), service history, 110k miles. Both the Audi dealer we bought it from (Audi Center Oakville in Oakville, ON) and our BMW dealer ran thorough checks on it last summer and gave it a very clean bill of health (factory spec compression levels, etc.) We drove it 10k miles or so from June-October of last year, and had absolutely no problems with it. No squeaks, rattles, anything.

Since then, we've run into a few minor issues.

1. In early November, we filled the car up with gas -- the same premium 91 octane we always use. Almost immediately, the vehicle ran rich and idled rough. It's smooth once you get going. The M60 isn't down on power, and we seem to be getting around 22-24mpg, which is standard.Our diagnostic tool gave us an O2 sensor code. We've replaced one sensor, but the problem persists. Whether or not our mechanic replaced the wrong sensor, or whether the O2 code was suggesting that something else was up, I'm not sure. I realize there are literally dozens of things that could bring about this problem. What's curious here, however, is that the problem came up almost immediately after filling the car. Is this a case of bad gas, water in the lines, a bad filter....or is it mere coincidence? In any case, the car was store over the winter, and the issue hasn't gone away.

2. While the car was in storage, an unknown fluid leaked out. We think it may be auto transmission fluid, but can't be entirely sure. If that is the case, the 5HP30 doesn't seem to have been affected: it shifts smoothly, doesn't slip, and functions as intended.

3. This issues came up after storing the car over the winter. It wasn't present last fall. While holding a constant speed, a muffled (and sometimes pronounced) vibration noise is emitted (possibly from the back of the car, not sure) at between 50 and 60 mph. Above that it goes away. It also dies off when you accelerated, only come back once you're again holding a speed. The tires are new and filled to BMW's specifications, and the rims are true. Could it be a wheel bearing or wheel balance issue? Driveline, possibly?

Any and all input is appreciated! The car is going to BMW on Wednesday, and I'd like to be armed with the best information possible! Thanks!
 
#2 ·
A couple things. Use mid grade fuel as they have just recently raised the octane rating 3-6 points but havnt said anything about it, so premium is no longer going to run right in your car. I switched to mid grade aswell as my brother who drives a 2000 540i and we've both have seen a difference in performance and mileage. Since they raised the octane rating the premium makes both of cars a little gutless now since our engines dont have a high enough compression ratio. Other things too consider would be, fuel filters possibly clogged, sparkplugs or even possibly a coil is weak.
 
#4 ·
I would be very interested in knowing how the mid-grade scenario plays out. Though my engine is another matter, any noticeable result would be much appreciated. :)

Where might I read something about the octane changes?

Also, out of curiosity, how would one check coil strength?
 
#3 ·
Interesting note about the mid-grade. 89 AKI should be sufficient then? This is the original Nikasil engine, although obviously that isn't an issue anymore. I'll be switching down to 89 now.

Fuel filters is what I was thinking. I'll recommend that BMW check those on Wednesday, as well as the plugs.
 
#5 ·
Coils should have a blue snapping spark, very quick and bright.
ANY yellow of slow pulse would indicate weak coils, but that is just a simple test, there are more complex tests on the web for determining other issues.
 
#7 · (Edited)
I will also have to check my coils.. Always hate removing those, several stud bolts are loose.

Interesting about the fuel, cannot say I'm surprised. I will fill with lowest grade when I get down to half tank, and see how that goes. My understanding is, higher compression requires higher octane to simply reduce pre-detonation. That being due to high compression combined with heat = early flashpoint. Sound correct? Given my not so healthy (ahem... to say the least), it does potentially make a lot of sense for me to use lower octane... Ole gurl is tough at speed, but my take off... Let's say leaves some to desire.

Tex, ur note on this subject caused me to spend a good deal of time researching yesterday. While I did not find direct info on the undisclosed raising of a few octane points, I did find a crazy amount of information regarding the shipping sub 87 fuel and that all fuels will have ethanol in them. As it is apparently illegal to sell sub 85, they will be bumping up 83 using ethanol. Apparently it is not simply to acquire the aromatics either... Go figure! I'll stop plagiarizing now... Source - Stay Informed. Granted this is directed towards South Dakota, still worth a read if you wish to become agitated - Gasoline Pump Changes One more thing on this fuel :bs:, octane informative though for the less inclined, StackExchange.

Anyhow, I'm likely done giving the extra money to the P.O.S. oil execs and the like. Makes a bit of sense that my car started acting much worse around this time last year. Which very much coincides with these changes to the fuel supply. Bunch of fuggin crooks, there is no reason that deception in a market like that, doesn't directly lead to castration of the offender and all kin.
 
#8 ·
Interesting about fuel - We have 98RON here and I run it in all of mine. Not sure how the rating systems equate.
 
#9 ·
Reply

Hi all,

Thanks for the help. I guess my biggest concern is that we're looking at an unusual late occurrence of the Nikasil problem (it is the original Nikasil block). The compression checked out perfectly last year, and the symptoms didn't develop gradually, so that's a plus. Does anyone think this is still a valid concern, given what I've written up above?
 
#10 ·
Hi all,

Thanks for the help. I guess my biggest concern is that we're looking at an unusual late occurrence of the Nikasil problem (it is the original Nikasil block). The compression checked out perfectly last year, and the symptoms didn't develop gradually, so that's a plus. Does anyone think this is still a valid concern, given what I've written up above?
I wouldnt worry about it. If the compression checked out even across all the cylinders and you have over 100k miles on the car, Id say your good. My 165k mile Nikasil hasnt given me any issues. As far as I know if it would be a problem it would show up before 100k miles, otherwise Id say your safe on that subject. One thing that could also be your problem is just a simple vacuum leak which is very simple to check. While your car is idling spray carb cleaner all around the vacuum lines and intake manifold. If you have a leak the RPMS will rise when the carb cleaner gets sucked into the leak wherever it may be.